The present invention relates to the field of radiofrequency (RF) devices and methods of making and operating the same. More specifically, the present invention relates to RF devices comprising an output compensation circuitry, such as e.g. for RF transistors.
Radiofrequency (RF) transistors, e.g. medium frequency or high frequency power transistors, are widely used. These devices typically suffer from parasitic output capacitance Cout, which limits their operational bandwidth, their power efficiency and their power gain. The latter problem is typically solved by adding a compensation element, which often is a compensation inductance or Internal Shunt Inductance, called INSHIN. The compensation element typically is attached between the RF device's output and the ground through a decoupling capacitor. In this way, a parallel resonance is provided with the parasitic output capacitance Cout at the operational frequency, allowing to create an increased output impedance of the device having a low imaginary part, which helps for better matching of the device output to the load in the required frequency band. A typical design for such an output compensation circuitry is presented in
Nevertheless, in the above described prior art systems, the bond wire lengths are significant in length and also their equivalent parasitic inductance value for the bond wire(s) connecting the output of the transistor die to the output lead cannot be reduced below a certain value. This parasitic inductance has a negative impact on several operational aspects of the device, such as e.g. the operational bandwidth, the power efficiency, the reliability, the obtainable gain and maximum power, etc.
It is an object of the present invention to provide an electronic RF device with an output compensation circuit which has an improved RF performance, such as improved power gain and power efficiency at RF frequencies. It is a further object to provide a method of manufacturing such an electronic RF device.
The above objective is accomplished by a method and device according to the present invention.
The invention relates to a electronic RF device, the electronic RF device comprising an input lead and an output lead, a transistor and an output compensation circuit for compensating a parasitic output capacitance Cout of the transistor, the output compensation circuit being physically located between the input lead and the transistor. The electronic RF device may generate an RF power. With “physically located” is meant “being positioned”. “The output compensation circuit being physically located between the input lead and the transistor” may mean that “a decoupling capacitor of the output compensation circuit is positioned closer to, i.e. at a shorter distance from, the input lead of the electronic RF than an output electrode of the transistor”. Making the physical position of the output compensation circuit between the input lead and the transistor can allow a significant decrease in the length of the bond wire(s) connecting the output electrode of the transistor with the output lead of the electronic RF device. The reduction of the length of these bond wire(s) can allow to obtain a better bandwidth, i.e. for example a broader bandwidth, using the RF devices. The reduction of the length of these bond wire(s) also can allow to improve the thermal power dissipation, thus resulting in a more reliable device. It is furthermore an advantage of the specific design that a higher power efficiency can be obtained compared to prior art devices having an output compensation circuit physically located between the transistor and the output lead of the device.
The transistor may comprise a first main electrode, a second main electrode which is an output electrode and a control electrode, wherein the output electrode is connected to the output lead with bond wire(s) Loutput. In case of a unipolar transistor, the first main electrode may be a source electrode, the second main electrode may be a drain electrode and the control electrode may be a gate electrode. The transistor may be a laterally diffused metal-oxide semiconductor transistor. Thus, the control electrode may be the gate electrode of a lateral diffused metal-oxide semiconductor transistor. It is an advantage of the RF device, e.g. RF power device, comprising the suggested output compensation circuit configuration that a better power scaling versus the control electrode width, e.g. gate electrode width Wg, of the transistor and a higher output electrode efficiency can be obtained. It is an advantage that the RF devices can be based on standard components, such as e.g. an LDMOS transistor.
The output compensation circuit and the transistor may be located on a single die. It is an advantage that the RF devices, e.g. RF power device, can be provided with a compact system design, such that the space required for the device in the package is small. It is also an advantage that the devices can be made more easily, as processing on a single die can be performed. The needed substrate size also may be reduced, resulting in a lower cost.
The output compensation circuit may comprise a capacitor CComp, the capacitor CComp being connected to the output electrode of the transistor with bond wire(s) LComp. It is an advantage of the RF devices that a standard output compensation circuit, such as e.g. an INSHIN circuit, can be used. The use of standard components allows a lower production cost.
An inductance determined by the bond wire(s) LComp may be used as a source of feedback signal. Such feedback signals can be advantageously used for optimizing the quality of operation of the RF devices.
The electronic device furthermore may comprise a pre-matching circuit, connected to the control electrode with bond wire(s) Lpre match. It is an advantage of the RF devices that pre-matching circuits can be provided, allowing to obtain an improved input impedance range, e.g. an extended impedance range.
A mutual inductance coupling between the bond wire(s) LComp and the bond wire(s) Lpre match may be used as part of a feedback mechanism. The pre-matching circuit may comprise a number of components interconnected by bond wire(s) Lpmi, wherein a mutual inductance coupling between the bond wire(s) LComp and one of the bond wire(s) Lpmi may be used as part of a feedback mechanism. It is advantageous that feedback mechanisms can be provided, resulting in improved signal processing. It furthermore is advantageous that different feedback mechanisms can be provided, allowing optimization of selectable specific characteristics of the signal processing.
The electronic device furthermore may comprise an additional transformation circuit. Due to the compact design of the RF devices, additional transformation circuits may be provided which allows to obtain an improved signal processing.
The invention also relates to a method of manufacturing an electronic RF device, the method comprising providing a substrate, providing an input lead and an output lead of the electronic RF device, an RF transistor and an output compensation circuit and providing bond wire(s) between the output compensation circuit and an output electrode of the RF transistor and between the output electrode of the RF transistor and the output lead, wherein providing an RF transistor and an output compensation circuit comprises positioning the output compensation circuit physically between the input lead and the RF transistor. The output compensation circuit may be physically positioned between the input lead and the RF transistor die. The RF transistor may be an RF power transistor. The RF power transistor may be of any kind, such as e.g. a metal-oxide semiconductor field-effect transistor (MOSFET), a lateral diff-used metal-oxide semiconductor transistor (LDMOST), a bipolar junction transistor (BJT), a junction field effect transistor (JFET) or a heterojunction bipolar transistor (HBT). The electronic RF device may generate RF power. It is an advantage of the method of manufacturing that standard components can be used. It is also an advantage of the method that standard semiconductor processing techniques can be used.
The method furthermore may comprise providing a pre-matching circuit connected to a control electrode of the RF transistor and selecting a degree of mutual inductive coupling between the bond wire(s) Lcomp and a bond wire(s) connected to the pre-matching circuit. It is advantageous that the method of manufacturing allows an easy selection of the optimum feed-back mechanism used in the RF device, e.g. as a function of the parameters of the signal processing to be optimized.
Particular and preferred aspects of the invention are set out in the accompanying independent and dependent claims. Features from the dependent claims may be combined with features of the independent claims and with features of other dependent claims as appropriate and not merely as explicitly set out in the claims.
Although there has been constant improvement, change and evolution of devices in this field, the present concepts are believed to represent substantial new and novel improvements, including departures from prior practices, resulting in the provision of more efficient, stable and reliable devices of this nature. The teachings of the present invention permit the design of improved RF, e.g. medium frequency or high frequency, devices, such as e.g. RF power devices.
These and other characteristics, features and advantages of the present invention will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, which illustrate, by way of example, the principles of the invention. This description is given for the sake of example only, without limiting the scope of the invention. The reference Figures quoted below refer to the attached drawings.
FIG. 1—prior art is a schematic cross-sectional representation and a corresponding symbol circuit diagram illustrating the equivalent electrical circuit of a RF device comprising an output compensation circuit physically located near the output electrode of the transistor as known from the prior art.
a shows a schematic cross-sectional representation and a corresponding symbol circuit diagram illustrating the equivalent electrical circuit of an RF device comprising an additional transforming circuit at the output according to a fourth embodiment of the present invention.
b shows a schematic illustration of an example of a two stage amplification device arranged in a single standard discrete device package, according to a fourth embodiment of the present invention.
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In the different figures, the same reference signs refer to the same or analogous elements.
The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. Any reference signs in the claims shall not be construed as limiting the scope. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. Where the term “comprising” is used in the present description and claims, it does not exclude other elements or steps. Where an indefinite or definite article is used when referring to a singular noun e.g. “a” or “an”, “the”, this includes a plural of that noun unless something else is specifically stated.
Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
Moreover, the terms top, bottom, over, under, and the like in the description and the claims are used for descriptive purposes and not necessarily for describing relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other orientations than described or illustrated herein. When explicit reference is made to the “physical location”, these terms are intentionally used for describing relative positions and the relative location of the components referred to cannot be changed as such.
In the embodiments of the present invention, a radiofrequency device will be described whereby different electronic components are provided on a substrate. The term “substrate” may include any underlying material or materials that may be used, or upon which a device, a circuit or an epitaxial layer may be formed. Alternatively, this “substrate” may include a semiconductor substrate such as e.g. a doped silicon, a gallium arsenide (GaAs), a gallium arsenide phosphide (GaAsP), an indium phosphide (InP), a germanium (Ge), or a silicon germanium (SiGe) substrate. The “substrate” may include for example, an insulating layer such as a SiO2 or an Si3N4 layer in addition to a semiconductor substrate portion. Thus, the term substrate also includes silicon-on-glass, silicon-on sapphire substrates. The term “substrate” is thus used to define generally the elements for layers that underlie a layer or portions of interest. Also, the “substrate” may be any other base on which a layer is formed, for example a glass or metal layer.
In a first embodiment, the present invention relates to a semiconductor device, such as a radiofrequency device for generating a radiofrequency (RF), amplified signal. Such a semiconductor device may be a RF power device. Radiofrequency typically is defined as a frequency between 9 kHz and 400 GHz. The device thus may operate in a frequency range between 9 kHz and 400 GHz, e.g. operate in the medium frequency range, in the high frequency range, in ultra high frequency range, in the super high frequency range, etc. A more detailed description of the RF region of the electromagnetic spectrum can e.g. be found on pages 1 to 2 of “Secrets of RF Circuit Design”, by Carr (Mc Graw-Hill Companies, Inc. 2001). The device may e.g. advantageously be used at a frequency higher than 1.8 GHz, e.g. at 18 GHz, as used in wireless telecommunications. Radiofrequency devices typically are used in various applications such as e.g. power amplifiers for radio and television broadcasting systems and for mobile communication systems. Other applications include base transmission stations (BTS), satellite terrestrial stations, mobile phones or cordless phones, transmitters used in avionics, radar, etc. The RF devices, e.g. RF power devices, according to the present invention are very useful for applications where a high efficiency and a wide bandwidth is required. An example of a RF power device according to the present embodiment is shown in
The RF device 100 furthermore comprises an input lead 108 and an output lead 110 forming the input and output of the device, from which e.g. a packaged device may be externally connectable by this or any other means, such as e.g. a ball grid, a tab, etc. The RF transistor 102, typically provided on a substrate, may be any type of in-plane RF transistor suffering from parasitic output capacitance Coutt. It may be a RF power transistor. The RF transistor 102, e.g. RF power transistor, may be e.g. a field effect transistor (FET) such as e.g. a lateral diff-used metal-oxide semiconductor transistor (LDMOST) but also may be another type of transistor such as e.g. a metal-oxide semiconductor transistor (MOS), a pseudomorphic high-electron-mobility transistor (PHEMT), a bipolar junction transistor (BJT) or a heterojunction bipolar transistor (HBT). The RF transistor 102 typically comprises a first and a second main electrode and a control electrode (not shown in
As described above, optionally a pre-matching circuit 106 may be provided. Such a pre-matching circuit 106 typically is connected with the input lead of the RF device 100 using bond wire(s) Linput and is connected to the control electrode, e.g. the gate electrode, of the RF transistor, e.g. RF power transistor. The pre-matching circuit 106 may furthermore consist of one, two or more components, connected with each other via bond wire(s) Lpm1, Lpm2, . . . , etc.
By selecting a specific physical location for the different components the output electrode of the RF transistor 102 can be connected to the output lead 110 of the RF device 100 using bond wire(s) Loutput that are significantly shorter than bond wire(s) in prior art systems comprising an output compensation circuit. The latter typically depends on the height of the leads relative to the height of the transistor. Typically, due to specific design rules, the spacing between the transistor and the output compensation circuit, or more particularly the decoupling capacitor of the output compensation circuit, and between the output compensation circuit, or more particularly the decoupling capacitor Ccomp thereof, and the output lead 110 is required to be at least 0.4 mm. So, taken into account, by way of example, a typical capacitor width of an output compensation circuit, e.g. an INSHIN capacitor width of 0.8 mm, the overall distance in prior art devices between the transistor die 102 and the output lead 110 is at least 1.6 mm (=0.4 mm+0.8 mm+0.4 mm), while for a device according to embodiments of the present invention, the distance can be decreased by 4 times to 0.4 mm.
The possibility to use short bond wire(s) Loutput has significant advantages. It allows to obtain a high power efficiency in the RF devices for predetermined frequencies. It improves the potential operational frequency bandwidth obtained with the system. The latter improvement also is obtained due to the reduced parasitic inductance at the output. Furthermore, a wider bandwidth of the baseband decoupling, due to an about three times lower value of output bond wire(s), e.g. drain bond wire(s), is obtained. The typical bandwidth required for e.g. multi-carrier W-CDMA baseband transmission is of the order of 60 MHz, which is improved with the RF device 100 according to the embodiments of the present invention. The latter also can be seen from the simulation results shown in
In a second embodiment, the present invention relates to an electronic device, especially a RF device, e.g. RF power device, as described in the previous embodiment, also comprising a RF transistor 102, an output compensation circuit 104 and optionally a pre-matching circuit 106 as components, wherein at least the transistor 102 and the output compensation circuit 104 is provided on the same die. In a preferred embodiment, a pre-matching circuit 106 also is provided on the same die as the transistor. The latter is illustrated in
In a third embodiment, the present invention relates to a device especially a RF device according to any of the previous embodiments, e.g. an RF power device, wherein a feed-back mechanism is used, based on the specific design of the RF device according to the present invention. It is known that all parameters of amplifiers strongly depend on the available feed-back mechanisms which are always present inside the device die but which also can be introduced outside the device die. The feed-back mechanisms can typically be introduced in different ways, e.g. as positive feed-back mechanisms, negative feed-back mechanisms, feedback in series and in parallel. The impact of feed back mechanisms on a power device depends on the device's internal signal phase transfer characteristic and operation mode, i.e. whether the device operates as class A, Class AB or Class C. For example in case of AB class operation, the devices always show a variable amplitude dependent amplitude distortion (AM-AM), a variable amplitude dependent phase distortion (AM-PM) and a variable input impedance, which is undesirable for most applications. Introduction of negative feed-back then in general improves the linearity and stability of the device's parameters as a function of power and as a function of frequency. In prior art devices, introduction of feed back mechanisms, such as e.g. outside feed back mechanisms, for RF power devices typically is restricted due to the specific design of these devices and other technological restrictions. In devices according to the present invention, different types of feed back mechanisms can be introduced, based on the mutual inductive coupling between the inductance of the output compensation circuit and inductances available in the input pre-matching circuitry. This signal can be applied at any phase polarity to the inductances of one of the bond wire(s) of the pre-matching circuit 106, i.e. Lpre match or Lpm1, Lpm2, . . . through mutual inductive coupling, thus providing a feed back signal. The feed back signal thus is obtained through the mutual inductive coupling between the bond wire of the output compensation circuitry 104 and one of the bond wire(s) of the pre-matching circuit 106. Different types of mutual inductive coupling can be obtained depending on the specific design of the embodiments of the present invention, as is already shown by way of example in
By way of example, in Table 1, the performance of an input matching for an LDMOS transistor device is presented. The structure consists of an RF transistor having an input gate resistance Rg, a gate-source capacitance Cg-s, an output compensation circuit and a pre-matching circuit having an bond wire Lpre-match, a pre-match capacitor CP and a second bond wire Linput, where the RF current angles for Lpre match and Linput are presented. Depending on the design, the bond wire(s) of the output compensation circuit, e.g. INSHIN circuit, can be arranged in the way that they have strong mutual inductive coupling to bond wire(s) of Lpre match, Lpm1 or Linput, having different current amplitude and angle which in turn will make a different effect on the device performance providing a positive or negative loop feedback. The effect of physical values of the different components of the device on the pre-matching parameters are shown in table 1. The sign of the feedback depends on many factors like the forward transmission gain and reverse transmission gain of the power device, the technology used and the design, influencing the strength of the coupling between wire(s)
Appropriate selection may e.g. allow to linearise the amplitude dependent phase distortion and furthermore may allow to influence, e.g. increase or decrease depending on the device technology used, the input impedance. The latter is illustrated by some exemplary simulation results for LDMOST devices at 2 GHz with different types of mutual inductive coupling according to the present invention, as shown in
In a fourth embodiment, the invention relates to a power device especially a RF device according to any of the previous embodiments, wherein additional transformation circuits, different from the first pre-matching or first output compensation circuit, can be provided. The latter can be done due to the compact design of the RF device according to the present invention, as this provides free space. Providing additional pre-matching circuits allows to improve the operational bandwidth of the device. In
By way of example and in order to further illustrate some advantages of the present invention, simulation and measurement results are shown for a 40W LDMOST power device with the output compensation capacitor physically located between the input lead of the device and the transistor, at 2.14 GHz. The power device used for obtaining the measurement and simulation results shown, is an amplifier of class AB. Nevertheless, it will be obvious for the person skilled in the art that the invention is not limited thereto and that the alternatively positioned output compensation circuitry, positioned as described in the above embodiments, can be advantageously used in amplifiers of different classes. The invention can e.g. used in amplifiers of class A, class C, class F, Doherty amplifiers, etc. It will be clear that the simulation and measurements results are provided by way of illustration, without the invention being limited thereto.
In a first example, simulation results were obtained for a 40W lateral double-diffused metal-oxide-semiconductor transistor (LDMOST) with a pre-matching circuitry, which may contain different components and an output compensation circuitry, whereby the output compensation capacitor is physically located between the input lead of the device and the transistor, according to the above described embodiments. RF devices with different degrees of mutual inductance coupling are simulated, using the CAD software Advanced Design System as obtainable from e.g. Agilent Technology. The non-linear Harmonic Balance simulation results allow to illustrate the effect of mutual inductive coupling between wire(s) of the output compensation circuitry and wire(s) of the pre-match circuitry. In
By way of second example, measurement results were obtained for a RF device ((4×29) mm) as shown schematically in cross-section in
Test results are shown for the exemplary device 500, referred to as device A, having a design according to the present invention as described above, a reference device, referred to as device B, without output compensation circuitry and a RF device of type BLF4G20-130, referred to as device C, with an output compensation circuitry physically located at the output electrode of the RF transistor, as commercially available from e.g. Philips Semiconductors.
Other arrangements for accomplishing the objectives of the RF device embodying the invention will be obvious for those skilled in the art.
In a first embodiment of the second aspect, the invention relates to a method of fabricating an electronic device, especially an electronic device for RF amplification comprising at least a RF transistor and an output compensation circuit according to any of the embodiments of the first aspect of the present invention. The method of fabricating thus allows fabrication of a RF device wherein the output compensation circuit is physically localized closer to the first main electrode and the control electrode of the transistor than to the second main electrode of the transistor, the second main electrode operating as an output electrode of the transistor. The latter allows for obtaining devices with advantages as described in the first aspect of the invention, e.g. devices having an improved efficiency and operational in a wider frequency range.
The different steps of the method 600 of fabricating a RF device according to the present invention are illustrated in the flow diagram of
The physical position of the different components is such that the output compensation circuit is located closer to the control electrode, e.g. gate electrode, than it is positioned to the output electrode, drain electrode. Providing of the different components thus is performed according to a specific architectural design of the components, which allows to obtain a device having a high output power, a high efficiency and wide operational frequency bandwidth. In a further step 606, bond wire(s) are provided for interconnecting some specific components. The transistor output electrode is connected via a bond wire Loutput to an output lead of the electronic device. The transistor output electrode furthermore is connected with a bond wire LComp to the output compensation circuit. Due to the opposite physical location of the output compensation circuit with respect to the output electrode of the transistor, the bond wire(s) Lcomp extend over a large part of, i.e. nearly over the complete, transistor. Other bond wire(s) interconnecting e.g. the pre-matching circuit with the input lead, i.e. via bond wire Linput, and interconnecting the pre-matching circuit with the control electrode of the transistor, i.e. via bond wire Lpre match, are also provided. In an optional step 608, the device is packaged using conventional packaging materials and using conventional packaging techniques, thus obtaining a packaged device that is connectable through the input lead and the output lead.
In a second embodiment of this aspect of the present invention, an additional step 610 of obtaining information about the mutual inductive coupling between the bond wire LComp of the output compensation circuit and a bond wire connected to a pre-matching circuit is performed and the obtained information is used to select a specific architectural design of the different components and to provide the bond wire(s). Selecting a specific mutual inductive coupling factor allows optimization of certain parameters of the RF device. Such information can be obtained based on simulation of the operation of the high frequency device according to the present invention using well known simulation software which allows evaluation of parameters of the RF device under study. The specific coupling between the output compensation circuit and the pre-matching circuit may be used as feed-back system for further optimizing the operation of the RF device.
It is to be understood that although preferred embodiments, specific constructions and configurations, as well as materials, have been discussed herein for devices according to the present invention, various changes or modifications in form and detail may be made without departing from the scope and spirit of this invention.
Number | Date | Country | Kind |
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05102130.1 | Mar 2005 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2006/050791 | 3/14/2006 | WO | 00 | 6/3/2008 |