This application claims benefit of priority to Korean Patent Application No. 10-2022-0128402 filed on Oct. 7, 2022 in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
Embodiments relate to a semiconductor package.
In accordance with the trend for miniaturization and implementation of high performance semiconductor packages, the development of a system-in-package (SiP) technology for embedding a plurality of semiconductor chips performing different functions in a package has been considered.
The embodiments may be realized by providing a semiconductor package including a first semiconductor structure including a first semiconductor layer having a first active surface on which a first circuit device is disposed and a first inactive surface opposing the first active surface, and a first bonding layer on the first active surface of the first semiconductor layer; at least one second semiconductor structure on the first semiconductor structure, the at least one second semiconductor structure respectively including a second semiconductor layer having a second active surface on which a second circuit device is disposed and a second inactive surface opposing the second active surface, a second frontside bonding layer on the second active surface of the second semiconductor layer, and a second backside bonding layer on the second inactive surface of the second semiconductor layer; and a third semiconductor structure on the at least one second semiconductor structure, the third semiconductor structure including a third semiconductor layer having a third active surface on which a third circuit device is disposed and a third inactive surface opposing the third active surface, and a third bonding layer on the third active surface of the third semiconductor layer, wherein the first bonding layer is bonded to the second frontside bonding layer, and the third bonding layer is bonded to the second backside bonding layer.
The embodiments may be realized by providing a semiconductor package including a first semiconductor structure including a first semiconductor layer having a first active surface and a first inactive surface opposing the first active surface, a first device layer on the first active surface, the first device layer including a first circuit device, and a first bonding layer on the first device layer; a plurality of second semiconductor structures on the first semiconductor structure, the plurality of second semiconductor structures respectively including a second semiconductor layer having a second active surface opposing the first active surface and a second inactive surface opposing the second active surface, a second device layer on the second active surface, the second device layer including a second circuit device, a second frontside bonding layer on the second device layer, a second backside bonding layer on the second inactive surface of the second semiconductor layer, and a through-structure passing through the second semiconductor layer to connect the second device layer and the second backside bonding layer to each other; a third semiconductor structure on the plurality of second semiconductor structures, the third semiconductor structure including a third semiconductor layer having a third active surface opposing the second inactive surface and a third inactive surface opposing the third active surface, a third device layer including a third circuit device on the third active surface, and a third bonding layer on the third device layer; and an encapsulant surrounding outer surfaces of the plurality of second semiconductor structures between the first semiconductor structure and the second semiconductor structure.
The embodiments may be realized by providing a semiconductor package including a first semiconductor structure including a first semiconductor layer having a first active surface on which a first circuit device is disposed and a first inactive surface opposing the first active surface, and a first bonding layer on the first active surface of the first semiconductor layer; a second semiconductor structure on the first semiconductor structure, the second semiconductor structure having a planar area smaller than a planar area of the first semiconductor structure; and an encapsulant covering a side surface of the second semiconductor structure on the first semiconductor structure, wherein the second semiconductor structure includes a second semiconductor layer having a second active surface on which a second circuit device is disposed and a second inactive surface opposing the second active surface; and a second frontside bonding layer on the second active surface of the second semiconductor layer and directly bonded to the first bonding layer.
Features will be apparent to those of skill in the art by describing in detail exemplary embodiments with reference to the attached drawings in which:
Referring to
The first semiconductor structure 100, the plurality of second semiconductor structures 200A, 200B, 200C, and 200D, and the third semiconductor structure 300 stacked in the vertical direction (Z-axis direction) may be electrically connected to each other through first and second through-electrodes 132 and 232. The first semiconductor structure 100, the plurality of second semiconductor structures 200A, 200B, 200C, and 200D, and the third semiconductor structure 300 may have a structure in which components exposed to an upper surface and a lower surface of each of semiconductor structures are directly bonded to each other (e.g., the bonding may be referred to as hybrid bonding, direct bonding, and the like), without a connection member (e.g., a metal pillar, a solder bump, or the like). In an implementation, dielectric-to-dielectric bonding or copper-to-copper bonding may be formed at an interface between the first semiconductor structure 100 and a lowermost second semiconductor structure 200A among the plurality of second semiconductor structures 200A, 200B, 200C, and 200D or at an interface between the third semiconductor structure 300 and an uppermost second semiconductor structure 200D among the second semiconductor structures 200A, 200B, 200C, and 200D. Dielectric-to-dielectric bonding or copper-to-copper bonding may also be formed at interfaces between the plurality of second semiconductor structures 200A, 200B, 200C, and 200D. As used herein, the term “or” is not an exclusive term, e.g., “A or B” would include A, B, or A and B.
A backside bonding insulating layer 251 and a (e.g., second) backside bonding pad 252 of a lower second semiconductor chip (e.g., 200A) may be bonded and coupled to a (e.g., second) frontside bonding insulating layer 241 and a frontside bonding pad 245 of an upper second semiconductor chip (e.g., 200B).
Hereinafter, components of the semiconductor package 1000 according to an example embodiment will be described in detail.
The first semiconductor structure 100 may include a first semiconductor layer 101 having a first active surface 101S1 and a first inactive surface 101S2 opposing each other, a first device layer 110 on the first active surface 101S1, a first bonding layer 140 on the first device layer 110, and a first through-structure 130. In an implementation, the first semiconductor structure 100 may be a buffer chip or a control chip including a plurality of logic devices and/or memory devices disposed on the first device layer 110. In an implementation, the first semiconductor structure 100 may be an interposer chip. The first semiconductor structure 100 may transmit a signal from the plurality of second semiconductor structures 200A, 200B, 200C, and 200D stacked thereon to the outside, and may also transmit a signal and power from the outside to the plurality of second semiconductor structures 200A, 200B, 200C, and 200D.
The first semiconductor layer 101 may include, e.g., a semiconductor element such as silicon (Si) or germanium (Ge), or a compound semiconductor such as silicon carbide (SiC), gallium arsenide (GaAs), indium arsenide (InAs), or indium phosphide (InP). The first semiconductor layer 101 may have a silicon on insulator (SOI) structure. The first semiconductor layer 101 may include an active region, e.g., a well doped with impurities or a structure doped with impurities. The first semiconductor layer 101 may include various device isolation layers 104 such as a shallow trench isolation (STI) structure.
The first device layer 110 may include first circuit devices 102 on the first active surface 101S1 of the first semiconductor layer 101, a first interlayer insulating layer 111, and a first interconnection structure 112. The first circuit devices 102 may include a circuit for transmitting an address command, a control command, or the like, e.g., an input/output (I/O) circuit or the like, such that the plurality of second semiconductor structures 200A, 200B, 200C, and 200D may store or output data. In an implementation, the first circuit devices 102 may perform both a logic function and a memory function through logic devices and memory devices. In an implementation, the first circuit devices 102 may include only logic devices and perform only logic functions.
Each of the first circuit devices 102 may include a gate electrode 102g, a gate dielectric layer 102d, and an impurity region 102a, as illustrated in
The first device layer 110 may include various types of individual devices. The individual devices may be on an active region of the first active surface 101S1 of the first semiconductor layer 101, and may include various active devices or passive devices. The first device layer 110 may connect, to each other, the first interlayer insulating layer 111 covering the individual devices, and the individual devices, may connect the individual devices to the active region of the first semiconductor layer 101, or may include a first interconnection structure 112 connected to the first through-structure 130. The first interlayer insulating layer 111 may include silicon oxide, silicon nitride, silicon oxynitride, or tetraethylorthosilicate (TEOS). The first interlayer insulating layer 111 may include a plurality of layers. The first interconnection structure 112 may include, e.g., a metal material including copper (Cu), aluminum (Al), silver (Ag), tin (Sn), gold (Au), nickel (Ni), lead (Pb), titanium (Ti), or alloys thereof. The first interconnection structure 112 may have a multilayer structure including first interconnection patterns 112L and first interconnection vias 112P. In an implementation, an insulating protective film may be between the first device layer 110 and the first semiconductor layer 101 to electrically isolate the first interconnection structure 112 from the first semiconductor layer 101.
The first bonding layer 140 may be on the first active surface 101S1 of the first semiconductor layer 101. The first device layer 110 may be between the first active surface 101S1 and the first bonding layer 140. The first bonding layer 140 may be a layer for direct bonding with another adjacent semiconductor structure, e.g., the lowermost second semiconductor structure 200A.
The first bonding layer 140 may include a first interconnection pad 143 connected to the first interconnection structure 112 on the first device layer 110, a first bonding pad 145 connected to the first interconnection pad 143 on the first interconnection pad 143, and a first bonding insulating layer 141 covering the first interconnection pad 143 and the first bonding pad 145. The first interconnection pad 143 may be connected to a plug or the first interconnection vias 112P of the first interconnection structure 112, and may have a thickness greater than that of each of the first interconnection patterns 112L. The first interconnection pad 143 may include a metal material including copper (Cu), aluminum (Al), silver (Ag), tin (Sn), gold (Au), nickel (Ni), lead (Pb), titanium (Ti), or alloys thereof. The first interconnection pad 143 may include a metal material different from those of the first interconnection structure 112 and the first bonding pad 145. In an implementation, the first interconnection pad 143 may include aluminum (Al) or an aluminum (Al) alloy.
In the semiconductor package 1000 according to an example embodiment, the first bonding layer 140 may further include a first passivation layer 144 covering a side surface and an upper surface of the first interconnection pad 143 on the first device layer 110. The first passivation layer 144 may include an insulating material, e.g., silicon nitride (SiN), silicon carbide (SiC), silicon oxynitride (SiON), silicon carbonitride (SiCN), aluminum nitride (AlN), aluminum oxynitride (AlON), aluminum oxide (AlO), or aluminum oxide carbide (AlOC).
The first bonding pad 145 may be on the first active surface 101S1 of the first semiconductor layer 101. The first bonding pad 145 may pass through the first bonding insulating layer 141 and the first passivation layer 144, and may be in (e.g., direct) contact with the first interconnection pad 143. In an implementation, the first bonding pad 145 may have an inclined side surface as a width thereof decreases toward the first interconnection pad 143. In an implementation, the first bonding pad 145 may have substantially the same width, and may have a vertical side surface.
The first bonding pad 145 may include a barrier layer 145a and a conductive layer 145b. In an implementation, the barrier layer 145a may cover a side surface and a lower surface of the conductive layer 145b. The barrier layer 145a may include a metal compound, e.g., titanium nitride (TiN), tantalum nitride (TaN), or tungsten nitride (WN). The conductive layer 145b may include a metal material, e.g., tungsten (W), titanium (Ti), aluminum (Al), or copper (Cu). The conductive layer 145b may include, e.g., copper (Cu).
A lower surface of the first bonding pad 145 may be in contact with an upper surface of the first interconnection pad 143. A planar area of an upper surface of the first bonding pad 145 may be smaller than a planar area of a lower surface of the first interconnection pad 143.
The first through-structure 130 may pass through the first semiconductor layer 101 in the vertical direction (Z-axis direction), and may provide an electrical path connecting the first interconnection structure 112 and the first bonding pad 125 to each other. The first through-structure 130 may include a first spacer 131 and a first through-electrode 132. The first spacer 131 may include silicon oxide, silicon oxynitride, silicon nitride, a polymer, or combinations thereof, and may be a single film or a multilayer film. As illustrated in
In an implementation, the first semiconductor structure 100 may further include connection bumps 160 on the first inactive surface 101S2. The connection bumps 160 may include bumps for communication with an external device in addition to bumps for communication with the plurality of second semiconductor structures 200A, 200B, 200C, and 200D. The connection bumps 160 may include a low melting point metal, e.g., or an alloy (for example, Sn—Ag—Cu) including tin (Sn). The connection bumps 160 may include, e.g., a solder ball. Each of the connection bumps 160 may be in the form of a land, a ball, or a pin. Each of the connection bumps 160 may be formed as a multilayer or a single layer.
The plurality of second semiconductor structures 200A, 200B, 200C, and 200D may be on the first semiconductor structure 100. The plurality of second semiconductor structures 200A, 200B, 200C, and 200D may be stacked on the first semiconductor structure 100 in the Z-direction to form one semiconductor stack ST.
Each of the plurality of second semiconductor structures 200A, 200B, 200C, and 200D may include a second semiconductor layer 201 having a second active surface 201S1 and a second inactive surface 201S2 opposing each other, a second device layer 210 on the second active surface 201S1, a second frontside bonding layer 240 on the second device layer 210, a second backside bonding layer 250 on the second inactive surface 201S2 of the second semiconductor layer 201, and a second through-structure 230. The plurality of second semiconductor structures 200A, 200B, 200C, and 200D may have substantially the same structure or a similar structure, and thus one second semiconductor structure 200 will be mainly described below. With respect to the same components, reference numerals and repeated descriptions may be omitted. In an implementation, the second semiconductor layer 201, the second device layer 210, and the second through-structure 230 may have features the same as or similar to those of the first semiconductor layer 101, the first device layer 110, and the first through-structure 130 of the first semiconductor structure 100, and thus repeated descriptions may be omitted.
The second semiconductor layer 201 may include a material the same as or similar to that of the first semiconductor layer 101. The second semiconductor layer 201 may have a size smaller than that of the first semiconductor layer 101.
The second device layer 210 may include second circuit devices 202 on the second active surface 201S1 of the second semiconductor layer 201, a second interlayer insulating layer 211, and a second interconnection structure 212. The second circuit devices 202 may include memory devices storing or outputting data based on an address command, a control command, or the like received from the first semiconductor structure 100. In an implementation, the memory devices may include volatile memory devices such as DRAM and SRAM, or non-volatile memory devices such as PRAM, MRAM, FeRAM, and RRAM. In an implementation, semiconductor packages according to example embodiments may be used for a high bandwidth memory (HBM) product, an electro data processing (EDP) product, or the like.
As illustrated in
The second frontside bonding layer 240 may be on the second active surface 201S1 of the second semiconductor layer 201. The second device layer 210 may be between the second active surface 201S1 and the second frontside bonding layer 240. The second frontside bonding layer 240 may be a layer for direct bonding with the first semiconductor structure 100 or an adjacent second semiconductor structure 200. The second frontside bonding layer 240 may be below the second device layer 210. The second frontside bonding layer 240 may include a second interconnection pad 243 connected to the second interconnection structure 212 below the second interconnection structure 212, a second frontside bonding pad 245 connected to the second interconnection pad 243 below the second interconnection pad 243, and a second frontside bonding insulating layer 241 covering the second interconnection pad 243 and the second frontside bonding pad 245.
The second interconnection pad 243 may be between a lowermost second interconnection pattern 212L of the second interconnection structure 212 and the second frontside bonding pad 245. The second interconnection pad 243 may be connected to a plug or second interconnection vias 212P of the second interconnection structure 212, and may have a thickness (e.g., in the vertical direction) greater than that of each of the second interconnection patterns 212L. The second interconnection pad 243 may include a metal material including copper (Cu), aluminum (Al), silver (Ag), tin (Sn), gold (Au), nickel (Ni), lead (Pb), titanium (Ti), or alloys thereof. The second interconnection pad 243 may include a metal material different from those of the second interconnection structure 212 and the second frontside bonding pad 245. In an implementation, the second interconnection pad 243 may include aluminum (Al) or an aluminum (Al) alloy.
The second frontside bonding pad 245 may be on the second active surface 201S1 of the second semiconductor layer 201. The second frontside bonding pad 245 may be bonded to a second backside bonding pad 252 below the second frontside bonding pad 245 or the first bonding pad 145 to form a portion of a bonding interface.
The second frontside bonding pad 245 may pass through a second frontside bonding insulating layer 241 and a second passivation layer 244 to be in contact with the second interconnection pad 243. In an implementation, the second frontside bonding pad 245 may have an inclined side surface as a width thereof decreases toward the second interconnection pad 243. In an implementation, the second frontside bonding pad 245 may have substantially the same width, and may also have a vertical side surface.
The second frontside bonding pad 245 may include a barrier layer 245a and a conductive layer 245b. In an implementation, the barrier layer 245a may cover a side surface and an upper surface of the conductive layer 245b.
The second frontside bonding insulating layer 241 may cover the second interconnection pad 243 and the second passivation layer 244 below the second device layer 210, and may surround a side surface of the second frontside bonding pad 245. A lower surface of the second frontside bonding insulating layer 241 may form the bonding interface together with a lower surface of the second frontside bonding pad 245, and may be substantially coplanar with the lower surface of the second frontside bonding pad 245. The second frontside bonding insulating layer 241 may be formed of different materials, e.g., silicon oxide, silicon nitride, silicon carbonitride, or silicon oxycarbonitride.
The second backside bonding layer 250 may be on the second inactive surface 201S2 of the second semiconductor layer 201. In an implementation, a thickness of the second backside bonding layer 250 may be less than a thickness of the second frontside bonding layer 240. The second backside bonding layer 250 may include the second backside bonding pad 252 on the second inactive surface 201S2 of the second semiconductor layer 201, and a second backside bonding insulating layer 251 covering the second backside bonding pad 252 while covering the second inactive surface 201S2 of the second semiconductor layer 201.
The second backside bonding pad 252 may be in contact with a second through-electrode 232 of the second semiconductor layer 201. The second backside bonding pad 252 may be bonded to the second frontside bonding pad 245 on the second backside bonding pad 252 or a third bonding pad 345 to form a portion of a bonding interface. In an implementation, the second backside bonding pad 252 may have an inclined side surface as a width thereof increases toward the bonding interface. In an implementation, the second backside bonding pad 252 may have substantially the same width, and may have a vertical side surface.
The second backside bonding pad 252 may include a barrier layer 252a and a conductive layer 252b. In an implementation, the barrier layer 252a may cover a side surface and a lower surface of the conductive layer 252b. The barrier layer 252a may include a metal compound, e.g., titanium nitride (TiN), tantalum nitride (TaN), or tungsten nitride (WN). The conductive layer 252b may include a metal material, e.g., tungsten (W), titanium (Ti), aluminum (Al), or copper (Cu). The conductive layer 252b may include, e.g., copper (Cu).
The upper surface of the second backside bonding insulating layer 251 may form a bonding interface with the upper surface of the second backside bonding pad 252, and may be substantially coplanar with the upper surface of the second backside bonding pad 252. The second backside bonding insulating layer 251 may be formed of different materials, e.g., silicon oxide, silicon nitride, silicon carbonitride, or silicon oxycarboxynitride.
The second through-structure 230 may pass through the second semiconductor layer 201 in the vertical direction (Z-axis direction), and may provide an electrical path connecting the frontside bonding pad 245 and the backside bonding pad 225 to each other. The second through-structure 230 may include a second spacer 231 and the second through-electrode 232. The second through-electrode 232 may include a conductive plug 232b and a barrier film 232a surrounding the conductive plug 232b. The second through-electrode 232 may have a structure the same as or similar to a structure of the first through-electrode 132, and thus, repeated descriptions may be omitted.
The third semiconductor structure 300 may be on the plurality of second semiconductor structures 200A, 200B, 200C, and 200D. The third semiconductor structure 300 may include a third semiconductor layer 301 having a third active surface 301S1 and a third inactive surface 301S2 opposing each other, a third device layer 310 on the third active surface 301S1, and a third bonding layer 340 on the third device layer 310. The third semiconductor layer 301 and the third device layer 310 may have features the same as or similar to those of the first semiconductor layer 101 and the first device layer 110 of the first semiconductor structure 100, and thus repeated descriptions may be omitted.
The third semiconductor layer 301 may include a material the same as or similar to that of the first semiconductor layer 101. The third semiconductor layer 301 may have a size substantially the same as that of the first semiconductor layer 101, and may have a size larger than that of the second semiconductor layer 201.
The third device layer 310 may include third circuit devices 302 on the third active surface 301S1 of the third semiconductor layer 301, a third interlayer insulating layer 311, and a third interconnection structure 312. The third circuit devices 302 may include memory devices in the same manner as the second circuit devices 202. In an implementation, the third circuit devices 302 may include dummy devices, unlike the second circuit devices 202.
As illustrated in
The third bonding layer 340 may be on the third active surface 301S1 of the third semiconductor layer 301. The third device layer 310 may be between the third active surface 301S1 and the second backside bonding layer 250. The third bonding layer 340 may be a layer for direct bonding with the second backside bonding layer 250 of the uppermost second semiconductor structure 200D. The third bonding layer 340 may be below the third device layer 310. The third bonding layer 340 may include a third interconnection pad 343 connected to the third interconnection structure 312 below the third interconnection structure 312, a third bonding pad 345 connected to the third interconnection pad 343 below the third interconnection pad 343, and a third bonding insulating layer 341 covering the third interconnection pad 343 and the third bonding pad 345.
The third interconnection pad 343 may include a metal material including copper (Cu), aluminum (Al), silver (Ag), tin (Sn), gold (Au), nickel (Ni), lead (Pb), titanium (Ti), or alloys thereof. The third interconnection pad 343 may include a metal material different from those of the third interconnection structure 312 and the third bonding pad 345. In an implementation, the third interconnection pad 343 may include aluminum (Al) or an aluminum (Al) alloy.
The third bonding pad 345 may be on the third active surface 301S1 of the third semiconductor layer 301. The third bonding pad 345 may be bonded to the second backside bonding pad 252 to form a portion of a bonding interface. The third bonding pad 345 may pass through the third bonding insulating layer 341 to be in contact with the third interconnection pad 343. The third bonding pad 345 may include a barrier layer 345a and a conductive layer 345b. In an implementation, the barrier layer 345a may cover a side surface and an upper surface of the conductive layer 345b.
The third bonding insulating layer 341 may cover the third interconnection pad 343 and a third passivation layer 344 below the third device layer 310, and may surround a side surface of the third bonding pad 345. A lower surface of the third bonding insulating layer 341 may form a bonding interface together with a lower surface of the third bonding pad 345, and may be substantially coplanar with the lower surface of the third bonding pad 345. The third bonding insulating layer 341 may be formed of different materials, e.g., silicon oxide, silicon nitride, silicon carbonitride, or silicon oxycarbonitride.
Referring to
The second backside bonding layer 250 of a lower second semiconductor structure (e.g., 200A) may be bonded to the second frontside bonding layer 240 of an upper second semiconductor structure (e.g., 200B). In an implementation, the plurality of second semiconductor structures 200A, 200B, 200C, and 200D may be stacked by direct bonding between the second backside bonding layer 250 of the lower semiconductor structure and the second frontside bonding layer 240 of the upper semiconductor structure.
Referring to
The semiconductor package 1000 according to an example embodiment may further include the encapsulant 400 surrounding the plurality of second semiconductor structures 200A, 200B, 200C, and 200D on the first semiconductor structure 100. The encapsulant 400 may be on the first semiconductor structure 100, and may seal at least a portion of each of the plurality of second semiconductor structures 200A, 200B, 200C, and 200D. In an implementation, the encapsulant 400 may include, e.g., an epoxy mold compound (EMC).
In an implementation, a planar area of each of the plurality of second semiconductor structures 200A, 200B, 200C, and 200D may be smaller than planar areas of the first semiconductor structure 100 and the third semiconductor structure 300. The planar areas of the first semiconductor structure 100 and the third semiconductor structure 300 may be substantially the same. The encapsulant 400 may surround side surfaces of the plurality of second semiconductor structures 200A, 200B, 200C, and 200D between the first semiconductor structure 100 and the third semiconductor structure 300. An outer surface of the encapsulant 400 may be coplanar with an outer surface of the first semiconductor structure 100 and an outer surface of the third semiconductor structure 300.
An upper surface of the encapsulant 400 may be covered by the third bonding insulating layer 341 of the third semiconductor structure 300. A lower surface of the encapsulant 400 may be covered by the second frontside bonding insulating layer 241 of the second semiconductor structure 200. In an implementation, the second frontside bonding insulating layer 241 of the lowermost second semiconductor structure 200 among the second semiconductor structures 200 may further include a portion extending in parallel between the encapsulant 400 and the first bonding insulating layer 141 from a portion overlapping the semiconductor stack ST in the Z-direction. This may be, e.g., because the second frontside bonding insulation layer 241 may be formed after forming the semiconductor stack ST and the encapsulant 400 on the third semiconductor structure 300, rather than forming the semiconductor stack ST on the first semiconductor structure 100. Accordingly, the upper surface of the encapsulant 400 may be in contact with the third bonding insulating layer 341 and the lower surface of the encapsulant 400 may be in contact with the second frontside bonding insulating layer 241.
After the semiconductor stack ST and the encapsulant 400 are formed on a wafer including the third semiconductor structure 300, a wafer-on-wafer process may be performed on a wafer including the first semiconductor structure 100 to form a semiconductor package according to the present disclosure. Accordingly, side surfaces of the semiconductor stack ST may not be exposed, and side surfaces of the first semiconductor structure 100 and the third semiconductor structure 300 may be exposed together with side surfaces of the encapsulant 400.
Subsequently, modifications according to example embodiments of the present disclosure will be described with reference to
Referring to
Referring to
Referring to
First, the second semiconductor wafer 200W for the plurality of second semiconductor structures 200 may be temporarily bonded to a carrier (not illustrated) using a bonding material layer such that a second inactive surface 201S2 of the second semiconductor wafer 200W is supported by the carrier (not illustrated). Thereafter, the second circuit devices 202 (see
Subsequently, a portion of the second frontside bonding insulating layer 241 covering the second device layer 210 may be formed, the second interconnection pad 243 may be formed through a patterning process, and a portion of the second frontside bonding insulating layer 241 may be further formed to cover an upper surface of the second interconnection pad 243. Thereafter, the patterning process may be performed to form the second frontside bonding pad 245 in an opening passing through the second frontside bonding insulating layer 241, thereby forming the second frontside bonding layer 240.
Subsequently, the second semiconductor wafer 200W may be temporarily bonded onto the carrier 10. The second frontside bonding pad 245 and the second frontside bonding insulating layer 241 disposed on the second active surface 201S1 of the second semiconductor layer 201 may be temporarily bonded to the carrier 10. The second frontside bonding pad 245 and the second frontside bonding insulating layer 241 may be temporarily bonded to the carrier 10 by a bonding material layer such as glue.
Referring to
A polishing process may be performed on an upper surface of the second semiconductor wafer 200W to reduce the thickness of the second semiconductor wafer 200W. Accordingly, the upper surface of the second semiconductor wafer 200W may be formed to be lower than an upper end of the second through-structure 230. A portion of the second semiconductor wafer 200W may be removed, and thus the upper end of the second through-structure 230 may protrude from the upper surface of the second semiconductor wafer 200W. Through the polishing process, the thickness of the second semiconductor wafer 200W may be reduced to a desired thickness of the second semiconductor structure 200. The polishing process may use a grinding process such as a chemical mechanical polishing (CMP) process, an etch-back process, or a combination thereof. In an implementation, the grinding process may be performed to reduce a predetermined thickness of the second semiconductor wafer 200W, and the etch-back process may be applied under an appropriate condition to sufficiently expose the second through-structure 230.
Subsequently, the second backside bonding insulating layer 251, covering portions of an upper surface and a side surface of the second through-structure 230 exposed onto the second semiconductor structure 200 and covering an upper surface of the second semiconductor layer 201, may be formed. An opening, exposing the second through-structure 230 by patterning the second backside bonding insulating layer 251, may be formed. A conductive material may be deposited in the opening and a planarization process may be performed thereon to form the second backside bonding pad 252. The conductive material may include, e.g., a metal compound such as titanium nitride (TiN), tantalum nitride (TaN), or tungsten nitride (WN) or a metal material such as tungsten (W), titanium (Ti), aluminum (Al), or copper (Cu). In an implementation, the second backside bonding layer 250 including the second backside bonding insulating layer 251 and the second backside bonding pad 252 may be formed.
Referring to
Referring to
First, the third circuit devices 302 (see
Subsequently, the second semiconductor structure 200 formed through the manufacturing process of
Referring to
The plurality of second semiconductor structures 200D, 200C, 200B, and 200A may be formed by, e.g., stacking the second semiconductor structures 200C, 200B, and 200A on the lowermost second semiconductor structure 200D by performing a bonding process in a manner the same as or similar to that described with reference to
Referring to
First, the second wafer structure WS2 may be prepared. Preparing the second wafer structure WS2 may include forming the first device layer 110 (see
Subsequently, the second wafer structure WS2 may be bonded onto the first wafer structure WS1 through face-to-face bonding. The face-to-face bonding may refer to a bonding method in which a first active surface 101S1 of the second wafer structure WS2 and a second active surface 201S1 of the second wafer structure WS2 are bonded to oppose each other. A bonding process may be performed such that the first bonding layer 140 of the second wafer structure WS2 and the second frontside bonding layer 240 of the first wafer structure WS1 are directly bonded to each other. The bonding process may be performed in a manner the same as or similar to that described with reference to
In an implementation, the bonding process may be performed without a carrier, thereby providing a semiconductor package with improved productivity, such as simplifying a manufacturing process or reducing process costs. In an implementation, the first wafer structure WS1 and the second wafer structure WS2 may be bonded to each other through the face-to-face bonding, and a length between the second device layer 210 disposed on an uppermost portion of the first wafer structure WS1 and the first device layer 110 of the second wafer structure WS2 may be reduced, thereby providing a semiconductor package having improved electrical properties such as improved signal integrity.
Referring to
A polishing process may be performed on the third inactive surface 301S2 of the wafer structure WS to reduce a thickness of the third wafer 300W. The polishing process may use a grinding process, e.g., a chemical mechanical polishing (CMP) process, an etch-back process, or a combination thereof. Through the polishing process, the thickness of the third wafer 300W may be reduced to a desired thickness of the third semiconductor structure 300.
Subsequently, a polishing process may be performed on the first inactive surface 101S2 of the wafer structure WS to reduce a thickness of the first wafer 100W. Accordingly, an upper end of the first through-structure 130 may be exposed from an upper surface of the first wafer 100W. Through the polishing process, the thickness of the first wafer 100W may be reduced to a desired thickness of the first semiconductor structure 100. Subsequently, a bonding pad connected to the exposed first through-structure 130 and a connection bump 160 in contact with the bonding pad may be formed.
Subsequently, the semiconductor package 1000 according to the present disclosure may be formed by cutting the wafer structure WS along the scribe line SL.
In the present operation, before the connection bump 160 is formed, the backside interconnection structure 172 (see
By way of summation and review, in order to form a fine interconnection connecting semiconductor chips to each other within a package, a technology for forming through silicon vias (TSVs) and bonding semiconductor chips to each other through bonding pads has been considered.
One or more embodiments may provide a semiconductor package having improved productivity and electrical properties.
According to example embodiments of the present disclosure, first and second semiconductor structures may be face-to-face bonded to each other, thereby providing a semiconductor package having improved productivity and electrical properties.
Example embodiments have been disclosed herein, and although specific terms are employed, they are used and are to be interpreted in a generic and descriptive sense only and not for purpose of limitation. In some instances, as would be apparent to one of ordinary skill in the art as of the filing of the present application, features, characteristics, and/or elements described in connection with a particular embodiment may be used singly or in combination with features, characteristics, and/or elements described in connection with other embodiments unless otherwise specifically indicated. Accordingly, it will be understood by those of skill in the art that various changes in form and details may be made without departing from the spirit and scope of the present invention as set forth in the following claims.
Number | Date | Country | Kind |
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10-2022-0128402 | Oct 2022 | KR | national |