This disclosure relates generally to semiconductor devices, and more specifically, to semiconductor device with dual leadframes and method of forming the same.
Today, there is an increasing trend to include sophisticated semiconductor devices in products and systems that are used every day. These sophisticated semiconductor devices may include features for specific applications which may impact the configuration of the semiconductor device packages, for example. For some features and applications, the configuration of the semiconductor device packages may be susceptible to lower reliability, lower performance, and higher product or system costs. Accordingly, significant challenges exist in accommodating these features and applications while minimizing the impact on semiconductor devices' reliability, performance, and costs.
The present invention is illustrated by way of example and is not limited by the accompanying figures, in which like references indicate similar elements. Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale.
Generally, there is provided, a semiconductor device having dual leadframes. The semiconductor device includes a first semiconductor die mounted on a die pad of a first package leadframe having a first plurality of conductive leads and a second semiconductor die mounted on a die pad of a second package leadframe having a second plurality of conductive leads. The first package leadframe and the second package leadframe are joined together by way of an adhesive. Portions of the first and second package leadframes along with respective first and second semiconductor die are encapsulated with an encapsulant. Exposed portions of the first plurality of conductive leads and the second plurality of conductive leads are trimmed and formed in a desire shape. The resulting exposed lead pattern around the perimeter of the semiconductor device is an alternating or interleaved-like arrangement where the exposed leads of the first plurality of conductive leads are interleaved with the exposed leads of the second plurality of conductive leads. By forming the semiconductor device with an interleaved lead pattern in this manner, a cost effective, higher lead density with a finer lead pitch is achieved through joining two lower cost leadframes having coarser lead pitches.
The leadframe 102 may be formed from suitable electrically conductive materials, such as copper, silver, nickel, aluminum, iron, or alloys thereof, for example. The conductive metal may be bare, partially plated, or plated with another metal or an alloy such as iron/nickel alloy, silver, gold, copper, or the like. The term “conductive,” as used herein, generally refers to electrical conductivity unless otherwise specified. Leadframe features such as tie bars and dam bars are not shown for illustration purposes.
The semiconductor die 202 has an active side (e.g., major side having circuitry, bond pads) and a backside (e.g., major side opposite of the active side). The semiconductor die 202 includes the bond pads 204 located at the active side of the semiconductor die. In this embodiment, semiconductor die 202 is configured in an active-side-up orientation with the backside affixed to the die pad 106. The semiconductor die 202 may be formed from any suitable semiconductor material, such as silicon, germanium, gallium arsenide, gallium nitride, and the like. The semiconductor die 202 may further include any digital circuits, analog circuits, RF circuits, power circuits, memory, processor, the like, and combinations thereof at the active side.
The leadframe 302 may be formed from suitable electrically conductive materials, such as copper, silver, nickel, aluminum, iron, or alloys thereof, for example. The conductive metal may be bare, partially plated, or plated with another metal or an alloy such as iron/nickel alloy, silver, gold, copper, or the like. Leadframe features such as tie bars and dam bars are not shown for illustration purposes.
The semiconductor die 402 has an active side (e.g., major side having circuitry, bond pads) and a backside (e.g., major side opposite of the active side). The semiconductor die 402 includes the bond pads 404 located at the active side of the semiconductor die. In this embodiment, semiconductor die 402 is configured in an active-side-up orientation with the backside affixed to the die pad 306. The semiconductor die 402 may be formed from any suitable semiconductor material, such as silicon, germanium, gallium arsenide, gallium nitride, and the like. The semiconductor die 402 may further include any digital circuits, analog circuits, RF circuits, power circuits, memory, processor, the like, and combinations thereof at the active side.
In this embodiment, a portion of the non-conductive adhesive material 502 may be disposed between proximal regions of the leads 104 and 304 and between the die pads 106 and 306. In some embodiments, the leadframes 102 and 302 may be formed with the die pads 106 and 306 configured in an upset (e.g., raised above the plane of the leads) arrangement such that a gap is formed between the die pads 106 and 306 when joined together. The gap between the die pads 106 and 306 allows for additional mold compound flow at a subsequent stage of manufacture, for example.
As an alternative to the semiconductor die 202 attached to the die pad 106 of the leadframe 102 by way of the die attach material 206 and wire bonded to leadframe leads 104 by way of the bond wires 208 depicted in
Likewise, as an alternative to the semiconductor die 402 attached to the die pad 306 of the leadframe 302 by way of the die attach material 406 and wire bonded to leadframe leads 304 by way of the bond wires 408 depicted in
In this embodiment, the upper leadframe 102 populated with mounted semiconductor die 202A and 202B and the lower leadframe 302 populated with mounted semiconductor die 402A and 402B are joined together by way of the non-conductive adhesive material 502 in a backside-to-backside arrangement. Portions of the leadframes 102 and 302 joined together along with respective semiconductor die 202A-B and 402A-B are encapsulated with the encapsulant 602. After encapsulation, exposed portions of the leads 104 and 304 of the semiconductor device 800 are subjected to a trim and form operation in which the leads 104 and 304 are singulated from respective leadframes 102 and 302 and mechanically shaped (e.g., bent).
As an alternative to the coplanar die pad 106 and leadframe leads 104 of the leadframe 102 depicted in
In this embodiment, the upper leadframe 102 populated with mounted semiconductor die 202 and the lower leadframe 302 populated with mounted semiconductor die 402 are joined together by way of the non-conductive adhesive material 502 in an exposed die pad backside arrangement. Portions of the leadframes 102 and 302 joined together along with respective semiconductor die 202 and 402 are encapsulated with the encapsulant 602. After encapsulation, exposed portions of the leads 104 and 304 of the semiconductor device 900 are subjected to a trim and form operation in which the leads 104 and 304 are singulated from respective leadframes 102 and 302 and mechanically shaped (e.g., bent). In this embodiment, the backside surface of each of the die pads 106 and 306 is exposed through the encapsulant. The exposed backsides of the die pads 106 and 306 may be configured for attachment of a heatsink or heat spreader to facilitate heat dissipation, for example.
Generally, there is provided, a method including attaching a first semiconductor die to a first die pad of a first leadframe; attaching a second semiconductor die to a second die pad of a second leadframe; attaching the first leadframe to the second leadframe by way of a non-conductive adhesive such that leads of a first plurality of leads of the first leadframe are interleaved with leads of a second plurality of leads of the second leadframe; and encapsulating with an encapsulant the first and second semiconductor die and portions of the first and second leadframes. The method may further include before encapsulating with the encapsulant: attaching a first end of a first bond wire to a first bond pad of the first semiconductor die and a second end of the first bond wire to a first lead of the first plurality of leads; and attaching a first end of a second bond wire to a second bond pad of the second semiconductor die and a second end of the second bond wire to a second lead of the second plurality of leads. The first lead of the first plurality of leads and the second lead of the second plurality of leads may be electrically isolated from one another. The attaching the first leadframe to the second leadframe by way of the non-conductive adhesive may include attaching a portion of the first plurality of leads of the first leadframe to a portion of the second plurality of leads of the second leadframe by way of the non-conductive adhesive. The attaching the first leadframe to the second leadframe by way of the non-conductive adhesive may further include attaching a backside of the first die pad of the first leadframe to a backside of the second die pad of the second leadframe by way of the non-conductive adhesive. The non-conductive adhesive may be characterized as a non-conductive die attach film (DAF). After encapsulating with the encapsulant, a backside of the first die pad of the first leadframe may be exposed through the encapsulant. The method may further include before encapsulating with the encapsulant, attaching a third semiconductor die to an active side of the first semiconductor die. The method may further include before encapsulating with the encapsulant, attaching a first end of a third bond wire to a first bond pad of the third semiconductor die and a second end of the third bond wire to a third lead of the first plurality of leads.
In another embodiment, there is provided, a semiconductor device including a first leadframe including a first die pad and a first plurality of leads; a first semiconductor die attached to the first die pad of the first leadframe; a second leadframe including a second die pad and a second plurality of leads, the first leadframe attached to the second leadframe by way of a non-conductive adhesive such that leads of the first plurality of leads are interleaved with leads of the second plurality of leads; a second semiconductor die attached to the second die pad of the second leadframe; and an encapsulant encapsulating the first and second semiconductor die and portions of the first and second leadframes. The semiconductor device may further include: a first bond wire having a first end attached to a first bond pad of the first semiconductor die and a second end attached to a first lead of the first plurality of leads; and a second bond wire having a first end attached to a second bond pad of the second semiconductor die and a second end attached to a second lead of the second plurality of leads. The first lead of the first plurality of leads and the second lead of the second plurality of leads may be electrically isolated from one another. The non-conductive adhesive may be disposed between a portion of the first plurality of leads of the first leadframe and a portion of the second plurality of leads of the second leadframe. The non-conductive adhesive may be disposed between a backside of the first die pad of the first leadframe and a backside of the second die pad of the second leadframe. The first plurality of leads of the first leadframe and the second plurality of leads of the second leadframe may be electrically isolated from one another.
In yet another embodiment, there is provided, a method including attaching a first semiconductor die to a first die pad of a first leadframe; attaching a second semiconductor die to a second die pad of a second leadframe; attaching a portion of a first plurality of leads of the first leadframe to a portion of a second plurality of leads of the second leadframe by way of a non-conductive adhesive, leads of the first plurality of leads interleaved with leads of the second plurality of leads; and encapsulating with an encapsulant the first and second semiconductor die, portions of the first and second leadframes, and the non-conductive adhesive. The method may further include before encapsulating with the encapsulant: attaching a first end of a first bond wire to a first bond pad of the first semiconductor die and a second end of the first bond wire to a first lead of the first plurality of leads; and attaching a first end of a second bond wire to a second bond pad of the second semiconductor die and a second end of the second bond wire to a second lead of the second plurality of leads. The first lead of the first plurality of leads and the second lead of the second plurality of leads may be electrically isolated from one another. The method may further include attaching a backside of the first die pad of the first leadframe to a backside of the second die pad of the second leadframe by way of the non-conductive adhesive. The method may further include exposing a backside of the first die pad of the first leadframe through a first major surface of the encapsulant.
By now it should be appreciated that there has been provided, a semiconductor device having dual leadframes. The semiconductor device includes a first semiconductor die mounted on a die pad of a first package leadframe having a first plurality of conductive leads and a second semiconductor die mounted on a die pad of a second package leadframe having a second plurality of conductive leads. The first package leadframe and the second package leadframe are joined together by way of an adhesive. Portions of the first and second package leadframes along with respective first and second semiconductor die are encapsulated with an encapsulant. Exposed portions of the first plurality of conductive leads and the second plurality of conductive leads are trimmed and formed in a desire shape. The resulting exposed lead pattern around the perimeter of the semiconductor device is an alternating or interleaved-like arrangement where the exposed leads of the first plurality of conductive leads are interleaved with the exposed leads of the second plurality of conductive leads. By forming the semiconductor device with an interleaved lead pattern in this manner, a cost effective, higher lead density with a finer lead pitch is achieved through joining two lower cost leadframes having coarser lead pitches.
Although the invention is described herein with reference to specific embodiments, various modifications and changes can be made without departing from the scope of the present invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present invention. Any benefits, advantages, or solutions to problems that are described herein with regard to specific embodiments are not intended to be construed as a critical, required, or essential feature or element of any or all the claims.
Furthermore, the terms “a” or “an,” as used herein, are defined as one or more than one. Also, the use of introductory phrases such as “at least one” and “one or more” in the claims should not be construed to imply that the introduction of another claim element by the indefinite articles “a” or “an” limits any particular claim containing such introduced claim element to inventions containing only one such element, even when the same claim includes the introductory phrases “one or more” or “at least one” and indefinite articles such as “a” or “an.” The same holds true for the use of definite articles.
Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements.