Semiconductor package with a controlled impedance bus and method of forming same

Information

  • Patent Grant
  • 6714431
  • Patent Number
    6,714,431
  • Date Filed
    Tuesday, April 8, 2003
    21 years ago
  • Date Issued
    Tuesday, March 30, 2004
    20 years ago
Abstract
An apparatus includes a first substrate having a set of semiconductor devices formed within it. The apparatus also includes a second substrate. A third substrate has a data conductor coupled between first and second connections to the second substrate. The data conductor is coupled to the set of semiconductor devices at respective connection points.
Description




BRIEF DESCRIPTION OF THE INVENTION




This invention relates generally to the physical layout of semiconductor systems. More particularly, this invention relates to a high density planar semiconductor system with a controlled impedance co-planar interconnect channel.




BACKGROUND OF THE INVENTION




Semiconductor systems are implemented in a variety of configurations. One type of semiconductor system is a master-slave system in which a semiconductor-based master device controls a set of semiconductor-based slave devices. An example of a master-slave system is a memory system in which a master device memory controller coordinates the operation of a set of slave devices in the form of memory modules. By way of example, the invention is described in the context of a memory system, although the invention is equally applicable to other types of semiconductor systems.




As computer processors increase in speed, there is a growing burden being placed upon memory systems that provide data to computer processors. For example, video and three-dimensional image processing places a large burden on a computer memory subsystem.




One or more high frequency buses are typically employed to provide the required bandwidth in such systems. The higher the frequency of operation of the bus, the greater the requirement that the signals on the bus have high-fidelity and equal propagation times to the devices making up the subsystem. High-fidelity signals are signals having little or no ringing, and which have controlled and steady rising and falling edge rates.




Many obstacles are encountered in assuring the uniform arrival times of high-fidelity signals to devices on the bus. One issue is whether the bus is routed in a straight line or routed with turns. Turns of the lines may not permit the construction of the bus lines in a way necessary to achieve uniform arrival times of high-fidelity signals to devices on the bus.




The assignee of the present invention has filed a patent application entitled “High Frequency Bus System”, Ser. No. 08/938,084, filed Sep. 26, 1997, the contents of which are expressly incorporated herein. The foregoing patent application discloses a digital system


20


of the type shown in FIG.


1


. The system


20


includes a mother board


22


, which supports a master device


24


and a set of slave modules


26


A,


26


B, and


26


C. A bus


28


is routed in a horizontal and vertical manner to interconnect the master device


24


with the set of slave modules


26


A,


26


B, and


26


C, as shown in FIG.


1


. The bus


28


is terminated in a resistor


30


.





FIG. 2

is a side view of one of the modules


26


of FIG.


1


. Module


26


has a set of slave devices


32


A-


32


E mounted thereon. The slave devices


32


may be mounted on one side or both sides of the module. The module also includes a set of edge fingers


34


for coupling to the bus


28


.





FIG. 3

is a top view of one of the modules


26


of FIG.


1


. Module


26


has a set of slave devices


32


A-


32


E mounted on it. Module leads


36


link the set of slave devices


32


A-


32


E and thereby form a portion of the bus


28


. Each slave device of

FIG. 3

is enclosed in it's own package


33


A-


33


E.




The structure of

FIGS. 1-3

represents state-of-the-art packaging for master-slave systems, such as memory subsystems, which are operated with a memory controller (master) and a set of random access memories (slaves). Each slave device of

FIG. 2

is enclosed in its own package. Metal traces or module leads


36


are used between the packages.




Placing each slave device in its own package is relatively expensive. Furthermore, such an approach is relatively space-intensive. In addition, such an approach can result in substantive signal propagation delays between, for example, the first and last slave devices in a row of slave devices.




It would be highly desirable to improve the performance of semiconductor systems, such as master-slave systems in the form of memory systems. Such improvements could be exploited to support the increased information bandwidth of modern computers.




SUMMARY OF THE INVENTION




One embodiment of the invention defines an apparatus. The apparatus includes a first substrate having a set of semiconductor devices formed within it. The apparatus also includes a second substrate. A third substrate has a data conductor coupled between first and second connections to the second substrate. The data conductor is coupled to the set of semiconductor devices at respective connection points.




Another embodiment of the invention is a semiconductor system with an interconnect channel with an input end to receive a set of input signals and an output end to route a set of output signals. A set of semiconductor devices are formed in a substrate, with each semiconductor device of the set of semiconductor devices being designed for independent operability and being electrically isolated within the substrate from adjacent semiconductor devices of the set of semiconductor devices. Each semiconductor device includes a set of input nodes and a set of output nodes formed on the surface of the substrate. The interconnect channel is positioned on the input nodes and the output nodes of each semiconductor device of the set of semiconductor devices. The set of input signals from the input end of the interconnect channel is applied to each semiconductor device of the set of semiconductor devices to produce the output signals at the output end of the interconnect channel.




The method of the invention includes the step of forming a set of semiconductor devices in a wafer. Each semiconductor device of the set of semiconductor devices is designed for independent operability and is electrically isolated within the substrate from adjacent semiconductor devices of the set of semiconductor devices. The forming step also includes the step of forming within each semiconductor device, a set of input nodes and a set of output nodes on the surface of the substrate. Faulty semiconductor devices and operable semiconductor devices are then identified within the set of semiconductor devices. A set of operable semiconductor devices that are adjacent to one another on the wafer are subsequently grouped. An interconnect channel is then applied to the set of operable semiconductor devices so as to electrically link input nodes and output nodes of each semiconductor device within the set of operable semiconductor devices.




The interconnect channel may be a set of metal traces positioned over the set of memory devices. Alternately, the interconnect channel may be formed on an interconnect substrate, such as a thin-film substrate, flexible tape, or a printed circuit board. The set of memory devices and the interconnect channel may be positioned in a single package.




The invention improves performance in semiconductor systems, such as master-slave memory systems. The improved performance increases information bandwidth of computer and computer subsystems. The invention produces high density systems with reduced signal propagation times. The high density systems of the invention reduce packaging costs and improve thermal performance.











BRIEF DESCRIPTION OF THE DRAWINGS




For a better understanding of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings, in which:





FIG. 1

illustrates a master-slave digital system constructed in accordance with the prior art.





FIG. 2

illustrates a side view of a slave module from the master-slave digital system of FIG.


1


.





FIG. 3

illustrates a top view of a slave module from the master-slave digital system of FIG.


1


.





FIG. 4

illustrates a wafer with different sets of slave devices that may be packaged in accordance with the invention.





FIG. 5

illustrates a wafer with uniform sets of slave devices that may be packaged in accordance with the invention.





FIGS. 6A and 6B

illustrate high density planar semiconductor systems with co-planar interconnect channels in the form of metal traces in accordance with embodiments of the invention.





FIGS. 7A and 7B

illustrate high density planar semiconductor systems of the invention incorporated into a system of the type shown in

FIGS. 1-3

.





FIG. 8

illustrates buffering devices that may be used in accordance with an embodiment of the invention.





FIG. 9

illustrates a high density planar semiconductor system of the invention connected to a motherboard in accordance with an embodiment of the invention.





FIG. 10

illustrates a high density planar slave device system with a co-planar interconnect channel in the form of a thin-film in accordance with an embodiment of the invention.





FIG. 11

illustrates a high density planar slave device system with a coplanar interconnect channel positioned in a package, in accordance with an embodiment of the invention.





FIG. 12

illustrates a high density planar slave device system with a coplanar interconnect channel implemented with a thin film and bond balls, in accordance with an embodiment of the invention.





FIG. 13

illustrates a high density planar slave device system with a co-planar interconnect channel implemented to isolate individual non-functional slave devices.





FIG. 14

is an enlarged view of a portion of the device of FIG.


13


.





FIG. 15

illustrates a wafer with different sets of slave devices separated by scribe lines.





FIG. 16

illustrates processing steps for grouping, cutting, and packaging semiconductor systems in accordance with an embodiment of the invention.





FIG. 17

illustrates a wafer with designated faulty dice identified in accordance with the process of FIG.


16


.





FIG. 18

illustrates a wafer with grouped, functional dice identified in accordance with the process of FIG.


16


.





FIG. 19

illustrates a wafer with interconnect channels positioned on grouped, functional dice identified in accordance with the process of FIG.


16


.





FIGS. 20A-20C

illustrates the formation, from a wafer, of a set semiconductor systems with controlled impedance buses in accordance with an embodiment of the invention.





FIG. 21

is a cross-sectional view of an embodiment of the invention.





FIG. 22

is a cross-sectional view of a prior art system.




Like reference numerals refer to corresponding parts throughout the drawings.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 4

illustrates a wafer


40


used to fabricate a set of semiconductor devices


41


. Each semiconductor device


41


is designed for independent operability and is electrically isolated within the wafer


40


from adjacent semiconductor devices


41


. Thus, as used herein, the term “semiconductor device” or “integrated circuit” or “die” refers to a circuit with active components and connecting wires formed in a semiconductor material, which also forms a perimeter border without active components or connecting wires. The perimeter border without active components or connecting wires associated with each semiconductor device is referred to as a “scribe lane”. Typically, a semiconductor device is cut along a set of scribe lines within a corresponding set of scribe lanes to separate the semiconductor device from the other semiconductor devices of a wafer.

FIG. 4

illustrates scribe lanes


39


surrounding each semiconductor device


41


.




By way of example, each semiconductor device


41


may be a slave device, which may be a memory device, such as a DRAM or a SRAM. In the prior art, the wafer


40


is cut such that each slave device


41


is packaged separately. In accordance with the invention, groups


42


of slave devices


41


are positioned in a single package. As discussed below, the groups


42


of slave devices


41


are linked by an interconnect channel positioned on top of the slave devices. This configuration produces a high density semiconductor system with reduced signal propagation times. Furthermore, the configuration reduces packaging costs and improves thermal performance.





FIG. 4

illustrates groups


42


of varying size.

FIG. 5

illustrates a wafer with groups


43


of slave devices of a uniform size, each including four slave devices


41


and a signal repeater


44


. Observe that each slave device


41


and signal repeater


44


is surrounded by a set of scribe lanes


39


.





FIG. 6A

illustrates a group


43


of slave devices


41


of the type shown in FIG.


5


. The group


43


comprises a set of slave devices


41


A,


41


B,


41


C,


41


D, and a signal repeater


44


. The signal repeater


44


includes a set of transceivers


45


. The set of slave devices


43


may be cut from a wafer


40


, as shown in FIG.


5


.

FIG. 6A

illustrates scribe lanes


39


. Observe that the far left scribe lane, far right scribe lane, and horizontal scribe lanes in the figure have been used to cut the group


43


of slave devices


41


. The interior vertical scribe lanes


39


have not been used to separate adjacent devices


41


, but still exist between slave devices


41


.




In accordance with the invention, an interconnect channel


54


is positioned over the set of devices


41


A,


41


B,


41


C,


41


D, and


44


. In this embodiment of the invention, the interconnect channel


54


is implemented as a set of metal traces


56


A,


56


B, etc. The metal traces


56


may be formed on the wafer during the fabrication process. Alternately, they may be formed after wafer processing by using chemical vapor deposition or other well known semiconductor processing techniques.




The metal traces


56


forming the interconnect channel


54


constitute controlled-impedance transmission lines. The interconnect channel


54


is applied to a minimum of two slave devices, but may be routed over an entire wafer. Each slave device


41


includes a set of device bond pads or vias


58


. The metal traces


56


electrically connect the device bond pads or vias


58


so that signals can be routed into the devices


41


.





FIG. 6B

also illustrates a group


43


of slave devices


41


A-


4


D and a repeater


44


. The repeater


44


includes a set of transceivers


45


and a termination resistor R


T


. The figure also illustrates vias or bond pads


58


connecting to the individual devices


41


and


44


. Perimeter bond pads


58


are used to establish an electrical connection with a substrate bond pad


51


via bond wire


53


. The substrate bond pad


51


is positioned on substrate


55


.





FIG. 7A

is a top view of a slave module


26


of the type shown in FIG.


3


. However, in the embodiment of

FIG. 7A

, a high density group of slave


43


is mounted on the module


26


. The figure shows the bus


28


connected to interconnect channel


54


. The impedance of the interconnect channel


54


is configured to substantially match the impedance of the bus


28


. That is, the impedance of the interconnect channel


54


matches the impedance of the bus


28


within plus or minus 30%. In one embodiment of the invention, the interconnect channel has individual metal traces, each with a controlled impedance between 20 Ohms and 100 Ohms.




Observe in

FIG. 7A

that the bus


28


is connected to the module


26


at a first device


41


A and at the last device


41


E. All other communication on the module


26


is via the interconnect channel


54


. More particularly,

FIG. 7A

illustrates that the bus


28


is routed from a bus segment


28


A into the package


43


via a bus segment


28


B. Next, the bus


28


is routed with conductor


54


to sequentially coupled slave devices


41


A-


41


E. Finally, the bus


28


is routed out of the package


43


with a bus segment


28


C, after which it is routed on the motherboard


26


. This forms a transmission line environment with stubs


58


having a delay shorter than the edge rate of the transmitted signals.




The configuration of

FIG. 7A

stands in contrast to the configuration of

FIG. 3

, in which each slave device is in a separate package and module leads


36


formed on the module


26


are used to establish connections between slave devices. The prior art configuration of

FIG. 3

results in increased expense and prolonged propagation times compared to the system of the present invention, as shown in FIG.


7


A.





FIG. 7B

illustrates the bus


28


connected to an interconnect channel


54


. In particular, the bus


28


is connected to the interconnect channel


54


via leads


59


of package


57


. The interconnect channel


54


includes an interconnect substrate


72


(e.g., a thin-film device, flexible tape, printed circuit board, and the like) with vias


58


extending to individual devices


41


A-


41


F. Device


41


E includes a termination resistor R


T


, while device


41


F includes a set of transceivers


45


. The value of the termination resistor R


T


is selected such that its impedance substantially matches the impedance of the bus


28


. That is, the value of the termination resistor is selected such that its impedance is within plus or minus 30% of the impedance of the bus


28


.





FIG. 8

illustrates signal buffers that may be used in accordance with an embodiment of the invention. In particular, the figure illustrates a metal trace


56


of the interconnect channel


54


connected to the individual slave devices


41


A,


41


B,


41


C, and


41


D. Each slave devices includes an input signal buffer


47


and an output signal buffer


48


. The signal repeater


44


includes a set of repeater buffers


49


to drive incoming and outgoing signals.





FIG. 9

illustrates another embodiment of the invention.

FIG. 9

illustrates a set of slave devices


52


A-


52


E. The slave devices


52


A-


52


E are connected to the interconnect channel


54


through vias


58


.





FIG. 9

also illustrates connections between the semiconductor substrate


50


that includes the slave devices


52


A-


52


E and a motherboard


62


. A set of input/output bond pads


60


are used to establish electrical links with a motherboard


62


via bondwires


64


.





FIG. 10

illustrates an alternate embodiment of the invention in which the interconnect structure is implemented on an interconnect substrate


72


. The interconnect substrate may be a thin-film device (e.g., polyimide), a flexible tape, a printed circuit board, or similar structure. The second substrate may be formed in a separate, optimized process and then be applied to the substrate


50


.




In the embodiment of

FIG. 10

, the slave devices have perimeter bond pads


70


, while the interconnect substrate


72


has bond pads


74


. Bond wires


76


are used to link the bond pads on the respective surfaces.





FIG. 11

illustrates another embodiment of the invention. In

FIG. 11

, the semiconductor substrate


50


is linked, via bond balls


84


, to an interconnect substrate


80


in the form of a printed circuit board. Thus, in the embodiment of

FIG. 11

, a flip-chip configuration is used. The advantages of a flip-chip configuration can therefore be exploited in connection with the invention. These advantages include reduced package inductance, compact packaging, and reduced manufacturing cost.





FIG. 11

further illustrates that the substrate


50


and the printed circuit board


80


are positioned within a package


90


. For example, the package may be a standard plastic pin grid array (PPGA) package. External pins


92


may be electrically connected to the printed circuit board


80


using conventional internal traces (not shown).





FIG. 12

illustrates an alternate embodiment of the invention. In particular,

FIG. 12

illustrates a substrate


50


with device bond pads


70


. An interconnect substrate


72


, implemented as thin-film, flexible tape, or the like, is positioned on the substrate


50


. A channel (not shown) is embedded in the interconnect substrate


72


. The interconnect substrate


72


includes interconnect substrate bond pads


74


. Bond wires


76


link the device bond pads


70


and the interconnect substrate bond pads


74


. Further, the interconnect substrate


72


includes bond balls


84


for connection to a printed circuit board or other substrate. The embodiment of

FIG. 12

represents a hybrid package including bond wires and flip-chip functionality. This embodiment underscores how the features of the invention can be implemented into a variety of packaging configurations, thereby providing an engineer with many design options.





FIG. 13

illustrates a technique of isolating a flawed slave device in a set of slave devices constructed in accordance with the invention. The figure shows a set of slave devices


52


A-


52


F. Through standard testing of the slave devices it is determined that slave device


52


D is flawed. Thus, it must be isolated from the remaining functional devices.




The circuit of

FIG. 13

includes a reset line


90


, which is connected to each slave device


52


A-


52


F. The figure also illustrates an interconnect channel


54


, linking each slave device via a set of bond pads. Element


92


on each slave device is a single large bond pad symbolizing a set of small bond pads or vias.




Each slave device


52


A-


52


F includes a scan-in pad


100


and a scan out pad


102


. Bond wires


76


are used to connect a scan out pad


102


to a scan in pad


100


of an adjacent device. For example, as shown in

FIG. 13

, a bond wire


76


is used to connect scan out pad


102


A of slave device


52


A to scan in pad


100


B of slave device


52


B.




In the case of a flawed slave device, such as slave device


52


D in this example, a bond wire


76


is used to connect the scan in pad


100


D to a ground pad


108


. The slave device


52


D is configured such that it is disabled when its scan in pad


100


D is grounded. Notwithstanding the flawed and disabled slave device


52


D, the remaining slave devices can operate by connecting a bond wire between the scan out pad


102


C and the input bypass bond pad


104


A. A lead


106


connects the input bypass bond pad


104


A to the output bypass bond pad


104


B. A bond wire


76


links the output bypass bond pad


104


B to the scan in pad


100


E of slave device


52


E. This configuration accommodates a flaw in a slave device


52


D in a set of set of slave devices


52


A-


52


F.





FIG. 14

is an enlarged view of a portion of the device of FIG.


13


. In particular,

FIG. 14

illustrates a portion of slave device


52


D, including a scan in pad


100


D and a scan out pad


102


D. An input buffer


120


is preferably connected to the scan in pad


100


D, while an output buffer


122


is preferably connected to the scan out pad


102


D. The figure also shows a lead


106


connected between an input bypass bond pad


104


A and an output bypass bond pad


104


B. It is appreciable from

FIG. 14

that the lead


106


is used to reduce the bond wire length when the device


52


A is bypassed. In other words, in the absence of this lead


106


, a relatively long bond wire would have to be used to span an inoperative device. By way of example, a relatively long bond wire


126


is shown in phantom in FIG.


14


. Such a bond wire is relatively difficult to implement, is susceptible to damage, and creates a relatively high impedance. The present invention avoids this problem through the use of the bypass lead


106


, which is accessed through relatively short bond wires


76


. The short bond wire


76


A is connected between a scan out pad


102


C and the output bypass bond pad


104


A, while the short bond wire


76


B is connected between the output bypass bond pad


104


B and the scan in pad


100


E.





FIG. 15

illustrates a wafer


40


with different groups


42


of slave devices


41


separated by scribe lanes


39


, which are shown as bold lines. Interior scribe lanes


38


also separate individual slave devices


41


within each group


42


, as shown with dashed lines. The interior scribe lanes


38


are relatively narrow scribe lanes that will not be used for cutting the wafer


40


. The interior scribe lanes


38


account for tolerance errors that occur during the step-and-repeat operation when masks are made. The interior scribe lanes


38


prevent adjacent die patterns from overlapping with each other.




An interconnect channel


54


connects individual slave devices


41


within a single group


42


. Thus, for example, interconnect channel


54


A connects individual slave devices


41


A,


41


B,


41


C, and


41


D of group


42


A.




In the prior art, scribe lanes


39


are placed around each individual device


41


. In contrast, with the present invention, standard scribe lanes


39


can be placed around a group


42


of devices


41


, while relatively narrow interior scribe lanes


38


can be placed between devices


41


within a group, since the interior scribe lanes


38


will not be used for cutting. Space must be allocated on the wafer


40


for the scribe lanes


39


. Observe that with the present invention the amount of space reserved for scribe lanes


39


can be reduced. This reduction in scribe lane space results in more chips per wafer, thus reducing cost and improving production capacity.




The novel structure of the invention facilitates new processes for testing, cutting, and packaging semiconductor devices.

FIG. 16

illustrates a testing, cutting, and packaging process


140


utilized in accordance with an embodiment of the invention. The first step of the process


140


is to perform wafer level testing (step


150


) of devices fabricated on the wafer. This step is performed in accordance with prior art techniques. The next processing step is to designate faulty dice (step


152


).

FIG. 17

illustrates a wafer


170


with designated faulty dice


172


identified in accordance with step


152


. In accordance with prior art techniques, the wafer


170


would be cut to form individual dice at this point. In contrast, the present invention groups functional dice (step


154


) at this point. The result of this process is shown in

FIG. 18

, which illustrates the wafer


170


including grouped functional dice


180


A,


180


B,


180


C, and


180


D. In the present example, this process results in individual dice


182


A,


182


B, and


182


C.




Interconnect is then applied to the grouped, functional dice (step


156


).

FIG. 19

illustrates interconnect


54


attached to the grouped, functional dice


180


. At this point, scribe lines can be defined within scribe lanes that will be cut (step


158


).




The next processing step shown in

FIG. 16

is to cut the wafer (step


160


). After the wafer is cut, grouped functional dice are packaged (step


162


). Each packaged device is then tested (step


164


). If an individual die is identified as non-functional at this point, a bypass is applied for the non-functional devices (step


166


). This bypass operation is of the type described in connection with

FIGS. 13-14

. Observe that the bypass operation may be used to disable faulty devices identified during wafer level testing. Alternately, wafer level testing may be avoided altogether and faulty devices may be identified and isolated once they are in a package.




There are a number of inventive features associated with the process of FIG.


16


. First, observe that the grouping of functional dice is not performed until after faulty dice are identified. This allows non-defective sub-circuits to be grouped according to locations of defective sub-circuits. Next, note that the interconnect is applied to selected devices after appropriate grouping. Further, the process of

FIG. 16

flexibly defines scribe lines after the grouping of devices. The process of

FIG. 16

further includes the step of exploiting a bypass feature for non-functional devices. This step is advantageously performed after the semiconductor is placed within its package.




The advantages of the invention are more fully appreciated with reference to

FIGS. 20A-20C

.

FIG. 20A

illustrates a wafer


40


with a set of semiconductor devices


41


A-


41


F formed thereon. Scribe lanes


39


separate individual semiconductor devices


41


. An interconnect substrate


72


is positioned over the wafer


40


and supports the interconnect channel


54


. Bond pads or vias


58


are used to establish electrical communication between the interconnect channel


54


and individual semiconductor devices


41


.





FIG. 20B

illustrates a set of semiconductor devices


41


A-


41


D cut from the wafer


40


. The figure also illustrates the interconnect channel


54


positioned on the interconnect substrate


72


. In this embodiment, the semiconductor devices


41


A-


41


D are positioned on a motherboard


62


. Electrical connections are established between the interconnect channel


54


and the motherboard


62


via bond wires


190


.





FIG. 20C

illustrates a set of semiconductor devices


41


E-


41


F cut from the wafer


40


. The figure also illustrates the interconnect channel


54


positioned on the interconnect substrate


72


. Once again, electrical connections are established between the interconnect channel


54


and the motherboard


62


via bond wires


190


.





FIG. 21

is a cross-sectional view of a substrate


50


(e.g., a first substrate) with a set of slave devices


52


A-


52


N embedded therein. The signals from the slave devices


52


A-


52


N are routed to a second substrate


62


(e.g., a printed circuit board or a motherboard) via an interconnect channel


54


(e.g., a third substrate or interconnect substrate). Observe in

FIG. 21

that the interconnect channel


54


, for example in the form of a flexible tape, also operates to route signals between slave devices


52


A-


52


N. Thus, the interconnect channel


54


operates as a multidrop bus for a single substrate


50


having a set of slave devices


52


A-


52


N.




The configuration of

FIG. 21

stands in sharp contrast to a prior art implementation shown in FIG.


22


.

FIG. 22

illustrates a substrate


200


A with a single slave device


202


A embedded therein. Signals from the slave device


202


A are routed to the motherboard


62


via package pins


206


A-


206


N of the package


204


A enclosing the substrate


200


A. The motherboard


62


must support multiple packages


204


A-


204


N. Each package


204


requires its own set of package pins


206


A-


206


N for signal routing. Observe that the structure of

FIG. 22

requires signals between slave devices


202


(e.g., from


202


A to


202


N) to be routed over the motherboard


62


. In contrast, with the system of

FIG. 21

, these slave-to-slave signals may be routed internally with the interconnect channel


54


, thereby bypassing the motherboard


62


. This allows for greater processing speeds. In addition, it can be readily appreciated that the configuration of

FIG. 22

requires a large number of packages, whereas the system of

FIG. 21

can utilize a single package for all of the slave devices


52


A-


52


N formed within the substrate


50


.




Those skilled in the art will appreciate that various combinations of the embodiments of

FIGS. 4-13

may be used in accordance with the invention. That is, various techniques may be used to connect the interconnect structure to an external package or motherboard, and various techniques may be used to connect a package enclosing a set of slave devices to a motherboard or similar mounting structure.




In each embodiment of the invention, slave devices are combined to form a high density package. For example, the individually packaged slave devices


32


A-


32


E of

FIG. 2

can be substituted with a single package


90


, in accordance with the invention.




Those skilled in the art will recognize a number of advantages associated with the invention. First, the invention produces high density systems. The high density systems reduce signal propagation time. In addition, the high density systems reduce packaging costs, since a number of devices are positioned in a single package, instead of each device having its own package. Further, the structure of the invention improves thermal performance, since a larger semiconductor substrate, which is highly thermally conductive, is available to spread heat.




The traces forming the interconnect channel can be extremely narrow. This facilitates high density routing. The invention also reduces the number of external inputs and outputs since many signals will only be routed internally between semiconductors.




The invention facilitates various design optimizations. For example, if five slave devices are each implemented as a memory with a small associated controller, in many cases a single controller can be used for a set of slave devices. This sharing of resources is efficient, and it also improves manufacturing yield since simplified slave devices are easier to fabricate.




Note that memory systems typically employ an even number of slave devices. Grouping an odd number of slave devices allows for redundancy in case one slave device is found to be defective during manufacturing and assembly.




The invention improves performance in master-slave systems, such as memory systems. The improved performance can be exploited to increase the information bandwidth of computers and computer subsystems.




The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the invention. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the invention. In other instances, well known circuits and devices are shown in block diagram form in order to avoid unnecessary distraction from the underlying invention. Thus, the foregoing descriptions of specific embodiments of the present invention are presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, obviously many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, the thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.



Claims
  • 1. A semiconductor system comprising:a plurality of contiguous semiconductor devices formed from a semiconductor substrate, where each of said semiconductor devices is separated from an adjacent semiconductor device by a scribe lane; a signal line; and a plurality of electrical connections, each electrically coupling a different one of said plurality of contiguous semiconductor devices to said signal line.
  • 2. The semiconductor system of claim 1, wherein said plurality of contiguous semiconductor devices are housed in a single package.
  • 3. The semiconductor system of claim 1, wherein said plurality of contiguous semiconductor devices, at least part of said signal line, and said plurality of electrical connections are housed in a single package.
  • 4. The semiconductor system of claim 1, wherein said plurality of contiguous semiconductor devices are memory devices.
  • 5. The semiconductor system of claim 1, wherein each of said plurality of contiguous semiconductor devices is independently operable.
  • 6. The semiconductor system of claim 1, wherein each of said plurality of contiguous semiconductor devices includes at least one input/output (i/o) node.
  • 7. The semiconductor system of claim 6, wherein each of said plurality of electrical connections couples each at least one input/output (i/o) node with said signal line.
  • 8. The semiconductor system of claim 1, wherein said signal line forms at least part of a multidrop bus.
  • 9. The semiconductor system of claim 1, wherein said plurality of contiguous semiconductor devices are mounted on a substrate.
  • 10. The semiconductor system of claim 9, wherein said signal line is formed on said substrate.
  • 11. The semiconductor system of claim 9, wherein said substrate is selected from a group consisting of: a printed circuit board, a thin-film substrate, a flexible tape, a polyimide tape, and any combination of the aforementioned.
  • 12. The semiconductor system of claim 9, wherein patterned metal traces are formed on said substrate by at least part of said signal line and said plurality of electrical connections.
  • 13. The semiconductor system of claim 1, wherein each of said electrical connections has a controlled impedance between 20 Ohms and 100 Ohms.
  • 14. The semiconductor system of claim 1, wherein each of said electrical connections has a controlled impedance that matches an impedance of an external circuit board within about 30%.
  • 15. A semiconductor module comprising:a signal line; at least two contiguous semiconductor devices formed from a semiconductor substrate, where adjacent semiconductor devices define a scribe lane there between, and where each of said semiconductor devices is electrically coupled to said signal line.
  • 16. The semiconductor module of claim 15, wherein said plurality of contiguous semiconductor devices are housed in a single package.
  • 17. The semiconductor module of claim 15, wherein said plurality of contiguous semiconductor devices, at least part of said signal line, and said plurality of electrical connections are housed in a single package.
  • 18. The semiconductor module of claim 15, wherein said plurality of contiguous semiconductor devices are memory devices.
  • 19. The semiconductor module of claim 15, wherein each of said plurality of contiguous semiconductor devices is independently operable.
  • 20. The semiconductor module of claim 15, wherein each of said plurality of contiguous semiconductor devices includes at least one input/output (i/o) node.
  • 21. The semiconductor module of claim 20, wherein each of said plurality of electrical connections couples each at least one input/output (i/o) node with said signal line.
  • 22. The semiconductor module of claim 15, wherein said signal line forms at least part of a multidrop bus.
  • 23. The semiconductor module of claim 15, wherein said plurality of contiguous semiconductor devices are mounted on a substrate.
  • 24. The semiconductor module of claim 23, wherein said signal line is formed on said substrate.
  • 25. The semiconductor module of claim 23, wherein said substrate is selected from a group consisting of: a printed circuit board, a thin-film substrate, a flexible tape, a polyimide tape, and any combination of the aforementioned.
  • 26. The semiconductor module of claim 23, wherein patterned metal traces are formed on said substrate by at least part of said signal line and said plurality of electrical connections.
  • 27. The semiconductor module of claim 15, wherein each of said electrical connections has a controlled impedance between 20 Ohms and 100 Ohms.
  • 28. The semiconductor module of claim 15, wherein each of said electrical connections has a controlled impedance that matches an impedance of an external circuit board within about 30%.
  • 29. A semiconductor module comprising:a package; a signal line disposed at least partially within said package; a plurality of contiguous memory devices disposed within said package and formed from a single semiconductor substrate, where each of said semiconductor devices is electrically coupled to signal line.
  • 30. The semiconductor module of claim 29, wherein said plurality of contiguous semiconductor devices are memory devices.
  • 31. The semiconductor module of claim 29, wherein each of said plurality of contiguous semiconductor devices is independently operable.
  • 32. The semiconductor module of claim 29, wherein each of said plurality of contiguous semiconductor devices includes at least one input/output (i/o) node.
  • 33. The semiconductor module of claim 32, wherein each of said plurality of electrical connections couples each at least one input/output (i/o) node with said signal line.
  • 34. The semiconductor module of claim 29, wherein said signal line forms at least part of a multidrop bus.
  • 35. The semiconductor module of claim 29, wherein said plurality of contiguous semiconductor devices are mounted on a substrate.
  • 36. The semiconductor module of claim 35, wherein said signal line is formed on said substrate.
  • 37. The semiconductor module of claim 35, wherein said substrate is selected from a group consisting of: a printed circuit board, a thin-film substrate, a flexible tape, a polyimide tape, and any combination of the aforementioned.
  • 38. The semiconductor module of claim 35, wherein patterned metal traces are formed on said substrate by at least part of said signal line and said plurality of electrical connections.
  • 39. The semiconductor module of claim 29, wherein each of said electrical connections has a controlled impedance between 20 Ohms and 100 Ohms.
  • 40. The semiconductor system module of claim 29, wherein each of said electrical connections has a controlled impedance that matches an impedance of an external circuit board within about 30%.
Parent Case Info

The present patent application and claims priority to, U.S. patent application Ser. No. 10/045,864 filed Jan. 9, 2002 now U.S. Pat. No. 6,583,035 that is a divisional of Ser. No. 09/471,305 filed Dec. 23, 1999 U.S. Pat. No. 6,404,660 dated Jun. 11, 2002, both of which are incorporated herein by reference.

US Referenced Citations (8)
Number Name Date Kind
5334962 Higgins et al. Aug 1994 A
5995379 Kyougoku et al. Nov 1999 A
6038132 Tokunaga et al. Mar 2000 A
6064585 Mori et al. May 2000 A
6144576 Leddige et al. Nov 2000 A
6188595 Chevallier Feb 2001 B1
6307769 Nuxoll et al. Oct 2001 B1
6496400 Chevallier Dec 2002 B2
Continuations (1)
Number Date Country
Parent 10/045864 Jan 2002 US
Child 10/410390 US