This application is based on and claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2022-0093965, filed on Jul. 28, 2022, with the Korean Intellectual Property Office, the disclosure of which is incorporated by reference herein in its entirety.
The disclosure relates to a semiconductor package.
Recently, in the electronic products market, demand for portable devices has been rapidly increasing, and accordingly, miniaturization and weight reduction of electronic components mounted on such products are continuously required. For the miniaturization and weight reduction of electronic components, it is also required to improve a degree of integration of semiconductor devices used in electronic components.
A semiconductor package mounted on an electronic device is required to have high performance and high capacitance along with miniaturization. In order to implement the same, research and development of a three-dimensional semiconductor package in which semiconductor chips including through silicon vias (TSV) are vertically stacked are being conducted.
An aspect of the disclosure is to provide a semiconductor package having improved performance by shortening an interface path.
In accordance with an aspect of the disclosure, a semiconductor package includes a first redistribution structure including a first redistribution layer; a first semiconductor chip on the first redistribution structure, the first semiconductor chip including first lower pads, first upper pads, and first through-electrodes electrically connecting the first lower pads to the first upper pads, wherein the first lower pads are electrically connected to the first redistribution layer; a second semiconductor chip on the first semiconductor chip, the second semiconductor chip including second lower pads, second upper pads, and second through-electrodes electrically connecting the second lower pads to the second upper pads, wherein the second lower pads are electrically connected to the first upper pads; a vertical connection conductor around the first semiconductor chip and the second semiconductor chip on the first redistribution structure, wherein the vertical connection conductor is electrically connected to the first redistribution layer; a molded portion on the first redistribution structure, wherein the molded portion surrounds the first semiconductor chip and the second semiconductor chip; a second redistribution structure on the second semiconductor chip and the vertical connection conductor, the second redistribution structure including a second redistribution layer connected to the second upper pads and to the vertical connection conductor; and a third semiconductor chip on the second redistribution structure, the third semiconductor chip including contact pads electrically connected to the second redistribution layer.
In accordance with an aspect of the disclosure, a semiconductor package includes a first redistribution structure including a first redistribution layer; a first logic chip on the first redistribution structure, the first logic chip including first lower pads, first upper pads, and first through-electrodes electrically connecting the first lower pads to the first upper pads, wherein the first lower pads are electrically connected to the first redistribution layer, and wherein the first logic chip includes a first processor core portion and a logic portion; a second logic chip on the first logic chip, the second logic chip including second lower pads, second upper pads, and second through-electrodes electrically connecting the second lower pads to the second upper pads, wherein the second lower pads are electrically connected to the first upper pads, and wherein the second logic chip includes a second processor core portion and a memory interface portion; conductive posts around the first logic chip and the second logic chip on the first redistribution structure, wherein the conductive posts are electrically connected to the first redistribution layer; a molded portion on the first redistribution structure, wherein the molded portion surrounds the first logic chip, the second logic chip, and the conductive posts; a second redistribution structure on an upper surface of the second logic chip and an upper surface of the molded portion, the second redistribution structure including a second redistribution layer connected to the second upper pads and to the conductive posts; and a memory chip on the second redistribution structure, the memory chip including contact pads electrically connected to the second redistribution layer.
In accordance with an aspect of the disclosure, a semiconductor package includes a first redistribution structure including a first redistribution layer; a frame on the first redistribution structure, the frame including an interconnection structure connected to the first redistribution layer, wherein the frame includes a cavity passing through an upper surface of the frame and a lower surface of the frame; a first logic chip on the first redistribution structure within the cavity of the frame, the first logic chip including first lower pads, first upper pads, and first through-electrodes electrically connecting the first lower pads to the first upper pads, wherein the first lower pads are electrically connected to the first redistribution layer, and wherein the first logic chip includes a first processor core portion and a logic portion; a second logic chip on the first logic chip within the cavity, the second logic chip including second lower pads, second upper pads, and second through-electrodes electrically connecting the second lower pads to the second upper pads, wherein the second lower pads are electrically connected to the first upper pads, and wherein the second logic chip includes a second processor core portion and a memory interface portion; a molded portion surrounding the first logic chip and the second logic chip within the cavity; a second redistribution structure on an upper surface of the second logic chip and an upper surface of the frame, the second redistribution structure including a second redistribution layer connected to the second upper pads and to the interconnection structure; and a memory chip on the second redistribution structure, the memory chip including contact pads electrically connected to the second redistribution layer.
The above and other aspects, features, and advantages of the disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, preferred embodiments of the disclosure will be described with reference to the accompanying drawings. Hereinafter, terms such as ‘an upper side, ‘an upper portion’, ‘an upper surface’, a lower side, a lower portion, a lower surface, and the like, may be understood as referring to the drawings, except where otherwise indicated by reference numerals.
It will be understood that when an element or layer is referred to as being “over,” “above,” “on,” “below,” “under,” “beneath,” “connected to” or “coupled to” another element or layer, it can be directly over, above, on, below, under, beneath, connected or coupled to the other element or layer or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly over,” “directly above,” “directly on,” “directly below,” “directly under,” “directly beneath,” “directly connected to” or “directly coupled to” another element or layer, there are no intervening elements or layers present. Like numerals refer to like elements throughout.
Spatially relative terms, such as “over,” “above,” “on,” “upper,” “below,” “under,” “beneath,” “lower,” and the like, may be used herein for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
For the sake of brevity, conventional elements to semiconductor devices may or may not be described in detail herein for brevity purposes.
Referring to
In this arrangement, the second semiconductor chip 130 may not only be configured to transmit signals to and from the first semiconductor chip 120, but also transmit signals to and from the third semiconductor chip 250 by way of the second redistribution layer 185. In the arrangement according to an embodiment, when a specific function for communicating with the third semiconductor chip among the functions of the first semiconductor chip is configured to be included in the second semiconductor chip, an effect capable of shortening an interface path for the specific function is provided. A detailed description thereof will be provided later.
Referring to
The first semiconductor chip 120 includes first lower pads 124 electrically connected to the first redistribution layer 115, first upper pads 127, and first through-electrodes 125 electrically connecting the first lower pads 124 to the first upper pads 127. In detail, referring to
The first lower pads 124 may be disposed on the first circuit layer 122 and may be connected to an interconnection circuit of the first circuit layer 122. The first through-electrodes 125 may penetrate through the first semiconductor substrate 121 and may be electrically connected to the first lower pads 124 through the interconnection circuit of the first circuit layer 122. The first upper pads 127 may be disposed on the first back side insulating layer 126, and may be respectively connected to the first through-electrodes 125. In some example embodiments, the first back side insulating layer 126 may include an additional interconnection circuit.
In an embodiment, a connection between the first semiconductor chip 120 and the first redistribution structure 110 may be implemented by microbumps having a fine pitch. Specifically, as illustrated in
The second semiconductor chip 130 may be stacked on the first semiconductor chip 120, and include second lower pads 134, second upper pads 137, and second through-electrodes 135 electrically connecting the second lower pads 134 to the second upper pads 137. The second lower pads 134 may be electrically connected to the first upper pads 127. In detail, referring to
The second lower pads 134 may be disposed on a second circuit layer 132 and may be connected to an interconnection circuit of the second circuit layer 132. The second through-electrodes 135 may penetrate through the second semiconductor substrate 131 and may be electrically connected to the second lower pads 134 by way of the interconnection circuit of the second circuit layer 132. The second upper pads 137 may be disposed on the first back side insulating layer 136, and may be respectively connected to the first through-electrodes 135. In some example embodiments, the second back side insulating layer 136 may include an additional interconnection circuit.
In an embodiment, connection (or stack) between the first semiconductor chip 120 and the second semiconductor chip 130 may be implemented by microbumps. Specifically, as illustrated in
Additionally, a second non-conductive film 146B may be disposed between the first semiconductor chip 120 and the second semiconductor chip 130 to surround the second conductive bumps 145A to ensure a solid connection.
Such a stacking process may be performed in a manner (also referred to as a “chip-on-wafer process”) in which single second semiconductor chips are respectively mounted on a wafer in which a plurality of first semiconductor chips 120 are implemented. In an example embodiment, the stacking process of the first semiconductor chip 120 and the second semiconductor chip 130 may also be performed by metal-metal junction and dielectric-dielectric junction (refer to
The second semiconductor chip 130 may have a different area than an area of the first semiconductor chip 120. As illustrated in
The molding unit 160 may be disposed between the first and second redistribution structures 110 and 180, and may be configured to surround the first and second semiconductor chips 120 and 130 and the conductive posts 155P. The molding unit 160 may have a substantially flat upper surface with an upper end of the conductive posts 155P. For example, the molding unit 160 may include an insulating resin such as epoxy mold compound (EMC).
The second redistribution structure 180 may be disposed on the upper surface of the second semiconductor chip 130 and the upper surface of the molding unit 180, and may have a second redistribution layer 185 connected to the second upper pads 137 and the conductive posts 155P.
The upper pads 137 of the second semiconductor chip 130 employed in this embodiment may be connected to the second redistribution layer 185 through contact posts 138. Specifically, the second semiconductor chip 130 may include contact posts 138 respectively disposed on the second upper pads 137 and having a predetermined height, and a molding layer 139 disposed on an upper surface of the second semiconductor chip 130 and surrounding the contact posts 138.
As illustrated in
As described above, since the molded portion 160 and the molding layer 139 have planarized upper surfaces, the second redistribution structure 180 can be easily formed thereon.
The first redistribution structure 110 may include a plurality of insulating films 111, and first redistribution layers 115 respectively formed on the plurality of first insulating films 111, and may be provided in a form of a substrate. Similarly thereto, the second redistribution structure 180 also includes a plurality of second insulating films 181 and a second redistribution layer 185 respectively formed on the plurality of second insulating films 181. Although examples of the first and second redistribution structures 110 and 180 employed in this embodiment are shown as including two redistribution layers, in another example embodiment, the first and second redistribution structures 110 and 180 may be implemented to include one or two or more insulating films and redistribution layers. For example, at least one of the first and second insulating layers 111 and 181 may use a photosensitive insulating material such as a photosensitive insulating (PID) resin. When the insulating layers 111 and 181 are formed of a photosensitive insulating resin, the first and second redistribution layers 115 and 185 may be formed in a fine pattern using a photolithography process. In some example embodiments, at least one of the first and second insulating layers 111 and 181 may include a thermosetting resin such as an epoxy resin, or a thermoplastic resin such as polyimide.
The first redistribution layer 115 may include a first redistribution pattern 112 disposed on a first insulating film 111, and a first redistribution via 113 connected to the first redistribution pattern 112 and penetrating through the first insulating film 111. Similarly thereto, the second redistribution layer 185 may include a second redistribution pattern 182 disposed on a second insulating film 181, and a second redistribution via 183 connected to the second redistribution pattern 182 and penetrating through the second insulating film 181. At the same level (e.g., the same insulating layer), the first and second redistribution vias 113 and 183 may be formed together with the first and second redistribution patterns 112 and 182 using the same plating process, respectively. For example, at least one of the first and second redistribution layers 115 and 185 may include a conductive material such as copper (Cu), aluminum (Al), silver (Ag), tin (Sn), gold (Au), nickel (Ni), lead (Pb), titanium (Ti), or alloys thereof. In some example embodiments, the first and second redistribution layers 115 and 185 may include an additional pattern (e.g., a ground pattern) having various functions.
The first and second redistribution vias 113 and 183 may have a tapered structure determined according to a formation direction. In an embodiment, the first redistribution via 113 may have a width narrowing from an upper surface 110T of the first redistribution structure 110 toward a lower surface 110B of the first redistribution structure 110. In addition, the second redistribution via 183 may also have a width narrowing from an upper surface of the second redistribution structure 180 toward a lower surface of the second redistribution structure 180.
In an embodiment, the third semiconductor chip 250 may be mounted on the second redistribution structure and connected to the second redistribution layer 180. The third semiconductor chip 250 may include a semiconductor substrate 251 and contact pads 254 arranged on an active surface of the semiconductor substrate 251, and the contact pads 254 may be connected to pad regions of the second redistribution layer 185 by third conductive bumps 145C.
In an embodiment, the first semiconductor chip 120 and the second semiconductor chip 130 may be a first logic chip and a second logic chip respectively having different functions. In some example embodiments, the third semiconductor chip 250 may be a memory chip, and the first and second logic chips may be chips configured by splitting processing functions for operating the memory chip, respectively. As described above, when a series of functions is divided into a plurality of chips, it is possible to provide an advantage of improving a yield. For example, the memory chip 250 may be a volatile memory chip and/or a non-volatile memory chip.
Referring to
Referring to
In an arrangement according to an embodiment, the second logic chip 130 may be interconnected to transmit a signal to the first logic chip 120, and may be connected to the memory chip 250 to transmit a signal through the second redistribution layer 185. By disposing the memory interface portion IP on the second logic chip 130 in place of the first logic chip 120, the memory chip 250 and an interface path P2 (see, e.g.,
In particular, when the memory interface portion IP is included in the first logic chip 120 and does not include a second through-electrode 135 of the second logic chip 130, since the first logic chip 120 has to communicate with the first and second redistribution layers 115 and 185 through some conductive posts 155P, there is a problem in that additional conductive posts are required, which may increase a package size.
In contrast thereto, according to an embodiment, by not only disposing the memory interface portion IP on the second logic chip 130 and communicating with the memory chip 250 through the second through-electrode 135 and the second redistribution layer 185 to shorten an interface path P2, but also reducing the number of conductive posts 155P, the package size may be reduced.
Meanwhile, power for the memory chip 250 may be supplied to the memory chip 250 through a path P1 (see, e.g.,
The semiconductor package 300 according to an embodiment may further include an under bump metallurgy (UBM) layer 118 disposed on the lower surface 110B of the first redistribution layer 110 and connected to the first redistribution layer 115, and an electrical connection metal body 119 disposed on the UBM layer 118. The first redistribution structure 110 may be physically and/or electrically connected to an external device (e.g., a main board) through the UBM layer 118 and the electrical connection metal body 119. Each of the electrical connection metal bodies 119 may include a solder such as a low-melting point metal, for example, tin (Sn)-aluminum (Al)-copper (Cu). In some example embodiments, the electrical connection metal body 119 may include a conductive pillar in place of the UBM layer 118.
Referring to
The chip stack CS2 employed in an embodiment has a structure in which the first semiconductor chip 120 and the second semiconductor chip 130 are directly bonded. Specifically, first upper pads 127 of the first semiconductor chip 120 and second lower pads 134 of the second semiconductor chip 130 may be directly bonded to form a metal-to-metal junction, a first back side insulating layer 126 (in particular, a second dielectric film 126b) of the first semiconductor chip 120 and a dielectric layer 133 of the second semiconductor chip 130 may be directly bonded to form a dielectric-dielectric junction. Such a bonding is also referred to as “hybrid bonding.”
Referring to
As described above, a circuit layer 132 of the second semiconductor chip 130 includes an insulating layer and an interconnection pattern WP constituting an interconnection circuit connected to an active region in the insulating layer. In addition, the circuit layer 132 of the second semiconductor chip 130 includes an additional dielectric layer 133, and the second lower pads 134 are buried in the dielectric layer 133. A lower surface 133B of the dielectric layer 133 is substantially flat and coplanar with a lower surface 134B of the second lower pads 134.
The first semiconductor chip 120 and the second semiconductor chip 130 may be bonded to each other by bonding of the dielectric layer 133 to the second dielectric film 126b and by bonding of first upper pads 127 to second lower pads 134. Since a surface to be bonded has a sufficiently clean and planarized surface, voids are not generated at a bonding interface and strong bonding can be ensured. Specifically, the first upper pads 127 and the second lower pads 134 may include the same metal, for example, copper (Cu). The directly bonded first upper pads 127 and the second lower pads 134 may be coupled by copper interdiffusion through an annealing process at a high temperature. The metal constituting the first upper pads 127 and the second lower pads 134 is not limited to copper, but may include another metal material (e.g., Au) that may be similarly coupled to each other. The bonding between the pads may promote electrical connection together with strong bonding.
The metal constituting the first upper pads 127 and the second lower pads 134 is not limited to copper, but may include another metal material (e.g., Au) that may be similarly coupled to each other. The bonding between the pads may promote electrical connection together with a strong bonding. In some example embodiments, the first dielectric film 126b and the dielectric layer 126 may include different insulating materials or additionally include insulating films formed of different materials. For example, these other materials may include other insulating films such as SiCN, SiON or SiCO.
Unlike the previous chip stack CS1, a chip stack CS2 employed in an embodiment shown, e.g., in
Referring to
The semiconductor package 300B according to an embodiment has a package-on-package (POP) structure. The lower semiconductor package 100 may be a package including a chip stack of first and second semiconductor chips 120 and 130, similar to the structure described with reference to
Specifically, the upper semiconductor package 200 may include a circuit board 211 having a lower pad 224 and an upper pad 227, and a molded portion 260 disposed on the circuit board 211 and surrounding the third semiconductor chip 250. The contact pads 254 of the third semiconductor chip 250 may be respectively connected to the upper pads 227 of the circuit board 211 by conductive bumps 245. Solder balls SB respectively disposed on the lower pads of the circuit board 211 may be connected to the second redistribution layer 185 of the lower semiconductor package 100. In this connection, the third semiconductor chip 250 may be connected to the second semiconductor chip 130 by way of the second redistribution layer 185 and the circuit board 211. Specifically, the second semiconductor chip 130 may not only be interconnected to transmit signals with the first semiconductor chip 120, but also connected to transmit signals with the third semiconductor chip 250 by way of the second redistribution layer 185 and the circuit board 211, and may shorten an interface path of the second semiconductor chip 130 and the third semiconductor chip 250 due to the introduction of the second through-electrode 135 and the second redistribution layer 185.
Referring to
The semiconductor package 300C according to an embodiment includes a frame 150 disposed on the first redistribution structure 110 and having a cavity 150C. The first semiconductor chip 120 and the second semiconductor chip 130 may be disposed in the cavity 150C of the frame 150.
The frame 150 may further improve rigidity of the semiconductor package 100 according to a specific material, and may serve to secure uniform thickness of the molding unit 160. The frame 150 may have an interconnection structure connecting an upper surface and a lower surface thereof.
The frame 150 may be disposed on the first redistribution structure 140, and a lower surface of the interconnection structure, that is, the first interconnection layer 152a may be connected to the first redistribution layer 115. The frame 150 may be electrically connected to the first and second semiconductor chips 120 and 130 through the first redistribution layer 115. In addition, it may be connected to an upper surface of the interconnection structure 115 exposed from the molding unit 160, that is, the third interconnection layer 152c may be connected to the second redistribution layer 185. Accordingly, the interconnection structure may be provided as a vertical connection conductor connecting the first redistribution layer 115 to the second redistribution layer 185.
The frame 150 employed in this embodiment may include a first insulating layer 151a, a first interconnection layer 152a in contact with the first redistribution layer 115 and buried in the first insulating layer 151a, a second interconnection layer 152b disposed on an opposite side of a side in which the first interconnection layer 152a of the first insulating layer 151a is buried, a second insulating layer 151b disposed on the first insulating layer 151a and covering the second interconnection layer 152b, and a third interconnection layer 152c disposed on the second insulating layer 151b. The first to third interconnection layers 152a, 152b, and 152c may be electrically connected to each other through first to second interconnection vias 153a and 153b penetrating through the first and second insulating layers 151a and 151b, respectively.
In an embodiment, when the first interconnection layer 152a is buried in the first insulating layer 151a, a step portion generated by a thickness of the first interconnection layer 152a can be minimized, so that an insulating distance of the first redistribution structure 110 may be implemented more uniformly. In the first interconnection layer 152a, the first insulating layer 151a may be recessed internally, so that a lower surface of the first insulating layer 151a may have a step from the lower surface of the first interconnection layer 152a. In this case, it is possible to prevent a material of the molded portion 160 from bleeding and contaminating the first interconnection layer 152a in a process of forming the molded portion 160. The frame 150 may be manufactured to have a sufficient thickness by a substrate process, or the like, whereas the redistribution structure 110 may be manufactured to have a thin thickness by a semiconductor process or the like, and thus a thickness of each of the first to third interconnection layers 152a, 152b, and 152c of the frame 150 may be greater than a thickness of each of the first redistribution layers 115 of the first redistribution structure 110. For example, the first and second insulating layers 151a and 151b may be formed of a thermosetting resin such as an epoxy resin, a thermoplastic resin such as polyimide, or a resin in which these resins are mixed with an inorganic filler, or a resin impregnated with a core material such as glass fiber (Glass Fiber, Glass Cloth, Glass Fabric) together with an inorganic filler, for example, prepreg, ABF, FR-4, BT, or the like may be used. For example, the first to third interconnection layers 152a, 152b, and 152c may include a conductive material such as copper (Cu), aluminum (Al), silver (Ag), tin (Sn), gold (Au), nickel (Ni), lead (Pb), titanium (Ti), or alloys thereof. The first to third interconnection layers 152a, 152b, and 152c may perform various functions according to the design and design of the corresponding layers. When formed by the same plating process, the first and second interconnection vias 153a and 153b may be integrated with the second and third interconnection layers 152b and 152c, respectively.
Unlike a previous embodiment, after disposing the chip stack CS1 in the cavity 150C of the frame 150 and forming the molded portion 160, the first redistribution structure 110 employed in this embodiment is directly formed on a lower surface of the first semiconductor chip 120 and a lower surface of the frame 150. Accordingly, the first redistribution layer 115 formed first may be formed to be connected to the lower pads 124 of the first semiconductor chip 120 and the first interconnection layer 152a of the interconnection structure of the frame 150, respectively, through the redistribution via 113. As described above, since a formation direction of the first redistribution structure 110 is different from that of the previous embodiment (
Referring to
The frame 150′ may include a first insulating layer 151a, a first interconnection layer 152a disposed on one surface of the first insulating layer 151a, a second interconnection layer 152b disposed on the other surface of the first insulating layer 151a, a second insulating layer 151b disposed on one surface of the first insulating layer to cover at least a portion of the first interconnection layer 152a, a third interconnection layer disposed on a surface, on an opposite side of a side in which the first interconnection layer 152a of the second insulating layer 151b is buried, a third insulating layer 151c disposed on the other surface of the first insulating layer 151a to cover at least a portion of the second interconnection layer 152b, and a fourth interconnection layer 152d disposed on a surface on an opposite side of a side in which the second interconnection layer 152b of the third insulating layer 151c is buried.
In addition, the frame 150′ may further include a first interconnection via 153a penetrating through the first insulating layer 151a and electrically connecting the first interconnection layer 152a to the second interconnection layer 152b, a second interconnection via 153b penetrating through the second insulating layer 151b and electrically connecting the first interconnection layer 152a to the third interconnection layer 152c, and a third interconnection via 153c penetrating through the third insulating layer 151c and electrically connecting the second interconnection layer 152b to the fourth interconnection layer 152d.
Since the frame 150′ employed in this embodiment has a larger number of interconnection layers 152a, 152b, 152c, and 152d, the first redistribution layer 115 of the first redistribution structure 110 can be further simplified. Similar to the semiconductor package 300C of
Referring to
In this embodiment, second upper pads 137 of the second semiconductor chip 130 may be directly connected to the second redistribution layer 185 of the second redistribution structure 180. As illustrated in
As described above, the second upper pads 137 of the second semiconductor chip 130 and the second redistribution layer 185 may be directly connected to each other without using the contact post and the molding layer.
Referring to
A process of forming the first redistribution structure 110 may include a process of a first insulating film 111 on the support substrate 510 by using a lamination or coating method (e.g., spin coating), a process of forming via-holes in the first insulating film 111, and a process of forming a first redistribution pattern 112 and a redistribution via 113 by electroplating or electroless plating. For example, as a material of the first insulating film 111, a photosensitive insulating material (PID) may be used as described above. In this case, the via-holes may be formed with a finer pitch using a photolithography method.
The conductive posts 155P may be provided as vertical connection conductors connected to the first redistribution layer 115. In an embodiment, the conductive posts 155P may be formed from the exposed region of the first redistribution layer 115 using a plating process. The plating process may be an electroplating process or an electroless plating process. For example, the conductive posts 155P may be formed using a subtractive, additive, semi-additive process (SAP), or a modified semi-additive process (MSAP). The conductive posts 155P may be formed to have a height, greater than a final height in consideration of a subsequent planarization process. In an uppermost redistribution layer, connection pads 117 to be connected to the first semiconductor chip 120 to be mounted may be formed. The connection pads 117 may be arranged to correspond to the first lower pads 124 of the first semiconductor chip 120.
Next, referring to
The stack of the first and second semiconductor chips is prefabricated like the chip stack CS1 illustrated in
Next, referring to
A molded portion 160 for sealing a stack of the first and second semiconductor chips 120 and 130 and the conductive posts 155P is formed using an encapsulant. The molded portion 160 may be formed to a thickness sufficient to cover the stack of the first and second semiconductor chips 120 and 130 and the conductive posts 155P. Next, a planarization process such as grinding is performed on a surface of the molded portion 160 until upper surfaces of the conductive posts 155P and the contact bumps 138 are exposed (e.g., PL1 line). The upper surfaces of the conductive posts 155P may be exposed, and upper surfaces of the contact posts 138 may be exposed at the same level as the exposed upper surfaces of the conductive posts 155P. In this process, a molding layer 139 surrounding the contact posts 138 may also be partially removed, and the molding layer 139 may have an upper surface that is flat and coplanar with the upper surfaces of the contact posts 138. In addition, the planarized upper surface of the molded portion 160 may have the same level as the molding layer 139 and the upper surfaces of the contact posts 138 and the upper surfaces of the conductive posts 155P. This leveling, i.e., the planarization process, may provide advantageous conditions for forming a second redistribution structure.
Next, referring to
A process of forming the second redistribution structure 180 may be performed similarly to a process of forming the first redistribution structure 110. Specifically, a second insulating film 181 is formed on the planarized surfaces, a via-hole is formed using a photolithography process, a second redistribution layer 185 is formed using a plating process, and by repeatedly performing this process for a desired number of layers, a desired second redistribution structure 180 may be formed.
Next, referring to
In some example embodiments, the contact posts 138 and the molding layer 139 may be omitted from an upper surface of the second semiconductor chip 120. For example, when the molded portion 160 is formed of PID, openings through which the conductive posts 155P and the second upper pads 137 are exposed are formed using a photolithography process, and then a second redistribution layer 185 may be directly formed on a surface of the molded portion 160.
Referring to
The frame 150 employed in this embodiment includes an interconnection structure together with first and second insulating layers 151a and 151b as in the previous embodiment (
A stack of the first and second semiconductor chips 120 and 130 may be mounted in the cavity 150C of the frame 150. Such a stack may be a prefabricated chip stack CS1 as illustrated in
Next, referring to
A process of forming the first redistribution structure 110 may include a process of forming a first insulating film 111 using a lamination or coating method (e.g., spin coating), a process of forming via-holes in the first insulating film 111, and a process of forming a first redistribution pattern 112 and a redistribution via 113 by electroplating or electroless plating. For example, the first insulating film 111 may be formed of a photosensitive insulating material (PID) as described above. In this case, the via-holes may be formed with a finer pitch using a photolithography method. Additionally, an underbump metal layer 118 connected to the first redistribution layer 115 may be formed.
Next, referring to
A planarization process such as grinding is performed on a surface of the molded portion 160 from which the second carrier film 530 has been removed until the upper surface of the interconnection structure 155 and the contact bump 138 are exposed. A third interconnection layer 152c of the interconnection structure 155 may be exposed, and upper surfaces of the contact posts 138 may be exposed at the same level as an upper surface of the third interconnection layer 152c of the interconnection structure 155. In this process, a molding layer 139 surrounding the contact posts 138 may also be partially removed, and the remaining molding layer 139 may have an upper surface that is flat and coplanar with the upper surface of the contact posts 138. The remaining upper surface of the molded portion 160 may also have the same level as the molding layer 139 and the third interconnection layer 152c.
Next, as illustrated in
A process of forming the second redistribution structure 180 may be performed similarly to the process of forming the first redistribution structure 110. Specifically, a second insulating film 181 may be formed on the planarized surfaces, via-holes may be formed using a photolithography process, a second redistribution layer 185 may be formed using a plating process, and by repeatedly performing the process to a desired number of layers, a desired second redistribution structure 180 may be formed.
Next, as illustrated in
In some example embodiments, the contact posts 138 and the molding layer 139 may be omitted from the upper surface of the second semiconductor chip 120. For example, in the case of forming the molded portion 160 by PID, after forming openings through which a partial region of the third interconnection layer 152c and the second upper pads 137 are exposed using a photolithography process, the second redistribution layer 185 may be directly formed on a surface of the molded portion 160.
As set forth above, in a semiconductor package according to the present embodiment, some functional blocks (e.g., memory interface) of a first semiconductor chip (e.g., first logic chip) may be configured to be included in a second semiconductor chip (e.g., second logic chip) stacked on the first semiconductor chip, and to connect the second semiconductor chip to a third semiconductor chip (e.g., memory chip) disposed on the semiconductor package through a through-electrode (e.g., TSV), thereby shortening an interface path, as well as reducing the number of vertical connection conductors (e.g., conductive posts) and thus the space may be reduced.
Herein, a lower side, a lower portion, a lower surface, and the like, are used to refer to a direction toward a mounting surface of the fan-out semiconductor package in relation to cross sections of the drawings, while an upper side, an upper portion, an upper surface, and the like, are used to refer to an opposite direction to the direction. However, these directions are defined for convenience of explanation, and the claims are not particularly limited by the directions defined as described above.
The meaning of a “connection” of a component to another component in the description includes an indirect connection through an adhesive layer as well as a direct connection between two components. In addition, “electrically connected” conceptually includes a physical connection and a physical disconnection. It can be understood that when an element is referred to with terms such as “first” and “second,” the element is not limited thereby. They may be used only for a purpose of distinguishing the element from the other elements, and may not limit the sequence or importance of the elements. In some cases, a first element may be referred to as a second element without departing from the scope of the claims set forth herein. Similarly, a second element may also be referred to as a first element.
The term “an example embodiment” used herein does not refer to the same example embodiment, and is provided to emphasize a particular feature or characteristic different from that of another example embodiment. However, example embodiments provided herein are considered to be able to be implemented by being combined in whole or in part one with one another. For example, one element described in a particular example embodiment, even if it is not described in another example embodiment, may be understood as a description related to another example embodiment, unless an opposite or contradictory description is provided therein.
Terms used herein are used only in order to describe an example embodiment rather than limiting the present disclosure. In this case, singular forms include plural forms unless interpreted otherwise in context.
While example embodiments have been shown and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the disclosure as defined by the appended claims.
Number | Date | Country | Kind |
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10-2022-0093965 | Jul 2022 | KR | national |