The present application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2010-117011 filed on May 21, 2010, with the Japanese Patent Office, the entire contents of which are incorporated herein by reference.
The disclosures herein relate to a multilayer printed circuit board and a method of making the multilayer printed circuit board.
There has been a trend to miniaturize electronic devices. To achieve such miniaturization, the constituent elements of electronic devices have been required to consume less space. Patent Document 1 discloses a structure which includes an embedded semiconductor module. This structure provides electrical connections for a semiconductor chip directly through pin electrodes. Patent Document 2 discloses a structure in which an upper circuit substrate and a lower circuit substrate are connected to each other through a semiconductor package.
Semiconductor chips are also required to have smaller electrodes arranged at shorter intervals in order to cope with further miniaturization and an increase in the number of input and output signals. Because of this, electrodes provided on a mounting board are also required to be smaller and arranged at shorter intervals. This results in wiring density being increased on a mounting board, which increases difficulties in manufacturing, thereby reducing a yield rate. In the case of the related-art technologies described above, there is a limit to wiring density achievable on a mounting board due to structural reasons.
[Patent Document 1] Japanese Laid-open Patent Publication No. 2005-39227
[Patent Document 2] Japanese Laid-open Patent Publication No. 2004-363566
According to an aspect of the embodiment, A multilayer printed circuit board includes an interior interconnect layer, and a semiconductor package including a flexible interconnect structure whose distal end is a free end, wherein the flexible interconnect structure and the interior interconnect layer are electrically connected to each other.
According to another aspect, a method of making a multilayer printed circuit board including an interior interconnect layer includes placing a semiconductor package on a substrate having a conductive pad formed thereon such that the semiconductor package is aligned with the conductive pad, the semiconductor package including a flexible interconnect structure whose distal end is a free end; providing an insulating layer around the semiconductor package; and providing an electrical connection between the flexible interconnect structure and the interior interconnect layer formed on the insulating layer.
The object and advantages of the embodiment will be realized and attained by means of the elements and combinations particularly pointed out in the claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
In the following, embodiments will be described with reference to the accompanying drawings.
The rigid interconnect structure 12 is connected to the semiconductor chip 11, and serves as a package substrate for connection with a semiconductor-embedded printed circuit board, which will be described later. As illustrated in
The terminals 13 are formed on the face of the rigid interconnect structure 12, and serve as electrodes of the rigid-flex substrate. The terminals 13 also serve as terminals for connection with a mounting board, which will be described later. The terminals 13 may be conductive structures such as solder balls or metal bumps like Au bumps, for example, which are attached on electrode pads of the rigid interconnect structure 12.
Each of the flexible interconnect structures 14 may also include one or more conductive layers and one or more insulating layers. Electrodes formed on the flexible interconnect structures 14 serve as electrodes of the rigid-flex substrate as do the terminals 13 of the rigid interconnect structure 12. A portion of the flexible interconnect structures 14 is integrated into the rigid interconnect structure 12 as part of the combined multilayer structure, thereby forming part of the rigid-flex substrate. Each flexible interconnect structure 14 extends outwardly from a lateral face (i.e., side end) of the rigid interconnect structure 12. The distal end of the flexible interconnect structure 14 is kept in an open state, i.e., a free end. The rigid interconnect structure 12 may include only insulating layers, and the flexible interconnect structure 14 may be a single-conductive-layer structure. In such a case, the flexible interconnect structure 14 is placed between the insulating layers of the rigid interconnect structure 12, so that the rigid-flex substrate as a whole is a single-layer structure. The lateral faces of the rigid interconnect structure 12 are the faces that are perpendicular to the face on which the semiconductor chip 11 is mounted. With this arrangement, the flexible interconnect structures 14 extend outwardly from the semiconductor chip 11 as illustrated in
Each flexible interconnect structure 14 may include only one conductive layer, or may include plural conductive layers. When the rigid interconnect structure 12 has a multilayer structure, each flexible interconnect structure 14 is placed between layers of the rigid interconnect structure 12 to form part of the multilayer structure. The flexible interconnect structures 14 illustrated in
The flexible interconnect structure 14 may include one or more insulating films having a thickness of 12 to 50 micrometers and one or more conductive foils having a thickness of 12 to 50 micrometers, which are arranged one over another. The insulating film may be a polyimide film, a polyethylene film, or the like. The flexible interconnect structure 14 which is formed of these materials can bend repeatedly. Placement of the flexible interconnect structure 14 can thus be tried and changed as many times as needed. The larger the area size of the flexible interconnect structure 14, the greater latitude in the placement of the flexible interconnect structure 14. This area size may be determined by taking into account the size of the semiconductor package 1.
As described above, the rigid-flex substrate has the distal end of the flexible interconnect structure 14 kept in an open state. The interconnect area of the semiconductor package 1 can thus be as wide as the area which the flexible interconnect structure 14 can reach. The flexible interconnect structure 14 serves as terminals to provide electrical connections between the semiconductor package 1 and external devices. When there is a need to increase the number of terminals of the semiconductor package 1, the number of terminals of the semiconductor package 1 can be freely selected within the limit imposed by conditions relating to mounting and manufacturing. Since the flexible interconnect structure 14 serves as terminals to provide electrical connections with external devices, sufficient margin may be provided to the size and pitches of the terminals 13 of the rigid interconnect structure 12 despite an increase in the number of terminals of the semiconductor package 1. Accordingly, the use of the semiconductor package 1 makes it possible to avoid difficulties in manufacturing, such as the difficulties to increase the number of terminal pins, miniaturize interconnect lines, and shorten their pitches. A multilayer printed circuit board including an embedded semiconductor device may thus be easily manufactured.
In the following, a multilayer printed circuit board having the semiconductor package 1 embedded therein (hereinafter referred to simply as a “printed circuit board” for the sake of convenience) will be described by referring to
As illustrated in
In the printed circuit board 2 of the second embodiment, one of the flexible interconnect structures 14 (hereinafter referred to as a “first flexible interconnect structure 14a”) is placed on the insulating layer 23, and the other of the flexible interconnect structures 14 (hereinafter referred to as a “second flexible interconnect structure 14b”) is placed on the semiconductor chip 11. The first flexible interconnect structure 14a is connected to an interior interconnect layer 25 and a surface interconnect layer 26 through the vias 24a and 24b. The second flexible interconnect structure 14b is placed on the semiconductor chip 11 and sealed with the sealing member 22. The second flexible interconnect structure 14b is connected to the interior interconnect layer 25 through the vias 24c passing through the sealing member 22, and is further connected to the surface interconnect layer 26 through the via 24d. The interior interconnect layer 25 is also connected to other devices and the like (now shown) in addition to the semiconductor package 1. These devices and the like may be situated on the insulating layer 27 situated below the container area 29. The printed circuit board 2 has superior heat dissipation characteristics because of its structure in which the vias 24c are situated close to the semiconductor chip 11, allowing heat from the semiconductor chip 11 to transmit to outside through the vias 24c and 24d and the like.
In the printed circuit board 3 of the third embodiment, the first flexible interconnect structure 14a is placed on the insulating layer 33. The semiconductor chip 11 is then sealed with the sealing member 32, with a portion of the second flexible interconnect structure 14b exposed outside the sealing member 32. The second flexible interconnect structure 14b is placed on top of the sealing member 32. After the insulating layer 38 is placed, the vias 34c and interior interconnect layers 35 and 36 are formed. The interior interconnect layers 35 and 36 are connected to the first flexible interconnect structure 14a and the second flexible interconnect structure 14b. Other than the arrangement of the second flexible interconnect structure 14b, the structure of the printed circuit board 3 is the same as or similar to the structure of the printed circuit board 2 of the second embodiment. The printed circuit board 3 has superior heat dissipation characteristics because of its structure in which the vias 34c are situated close to the semiconductor chip 11, allowing heat from the semiconductor chip 11 to transmit to outside through the sealing member 32 and the vias 34c. The arrangement of the vias may be determined according to the arrangement of the first flexible interconnect structure 14a and the second flexible interconnect structure 14b. Accordingly, the semiconductor package 1 may be easily implemented without restrictions imposed by the specifics of interconnect lines on the insulating layer 37.
In the printed circuit board 4 of the fourth embodiment, the semiconductor chip 11 of the semiconductor package 1 is placed to face an insulating layer 47 situated under the container area 52. The second flexible interconnect structure 14b is coupled through a conductive member 49 to the terminals 41b situated in the container area 52. Further, the first flexible interconnect structure 14a is coupled through a conductive member 49 to the terminals 41a situated in the area 51 of the insulating layer 47. The conductive member 49 may provide electrical connections through anisotropic conductive paste, anisotropic conductive adhesive, an anisotropic conductive film, metal bumps, solder, or the like. The rigid interconnect structure 12 is connected to an interior interconnect layer 45 and the like via the vias 44c.
As described above, the printed circuit boards 2 through 4 of the second through fourth embodiments use the semiconductor package 1 that has the flexible interconnect structures 14. The design of interconnect patterns in the printed circuit board is thus not restricted by the positions of terminals. The flexible interconnect structures 14 has openings through an insulating layer that serve as terminals for electrical connection. The flexible interconnect structures 14 can thus serve as terminals to replace the terminals 13, thereby helping to avoid the shortening of pitches of the terminals 13.
In the following, a description will be given of a method of making a printed circuit board according to a fifth embodiment.
As illustrated in
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As illustrated in
In the following, a description will be given of a method of making a printed circuit board according to a sixth embodiment.
As illustrated in
As illustrated in
As illustrated in
As described above, the method of making a printed circuit board according to the present embodiment may allow the semiconductor package 1 to be easily mounted even when the terminal pads 41a are situated in the first area 51, as long as these pads are situated within the movable range of the first flexible interconnect structure 14a. Instead of placing the first flexible interconnect structure 14a in the first area 51, the first flexible interconnect structure 14a may be placed between the insulating layer 43 and the insulating layer 48. In such a case, process steps similar to those of the fifth embodiment may be performed. With this arrangement, vias may be formed between the first flexible interconnect structure 14a and the interior interconnect layer 45 according to need.
In the semiconductor package 1 of the present embodiment, the first flexible interconnect structure 14a and the second flexible interconnect structure 14b are connected to two lateral faces of the rigid interconnect structure 12. When there is a need to provide a large number of electrical connections, the flexible interconnect structures 14 may be provided to extend from all the lateral faces of the rigid interconnect structure 12. With such an arrangement, the shortening of pitches of the electrodes 400 may be suppressed even when the number of connection pins is increased. Further, a plurality of flexible interconnect structures 14 may be provided to one lateral face of the rigid interconnect structure 12. In this manner, the positions and numbers of the flexible interconnect structures 14 may be selected as appropriate by taking into account interconnect patterns in the first area 51.
The printed circuit boards 2 through 4 (
The printed circuit boards 2 through 4 (
A print circuit board of the disclosed embodiments may be used in electronic apparatuses such as personal computers, portable phones, digital cameras, or the like, which is implemented by using a functional mounted substrate unit that is formed by mounting passive components and active components on the disclosed multilayer print circuit board.
According to at least one embodiment, the specifics of interconnect patterns such as line widths, line intervals, pad sizes, pad intervals, and the like can be designed without restriction imposed by the area size of a rigid interconnect structure.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiment(s) of the present inventions have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2010-117011 | May 2010 | JP | national |