The present disclosure relates to a technical field of semiconductor, and more specifically, to a semiconductor apparatus, for example, an integrated circuit.
In current technical field of semiconductor, integrated circuit design may involve higher-level manufacturing process, so the number of circuit components involved in an integrated circuit chip will be relatively large, making routing very dense and/or complex. Moreover, with the increase in the number of circuit components in the integrated circuit chip, and the increase in complexity and density of routing, the number of metal layers for routing will also increase. The increase in the number of metal layers not only increases costs, but also complicates design and layout.
As an example of an integrated circuit included in an integrated circuit chip, a Display Driver Integrated Circuit (DDIC) may include a plurality of circuit components, for example, a Static Random Access Memory (SRAM) component, an Auto Place & Route (APR) area component, a Gate Driver (GD) component, a Source Driver (SD) component, an Interface (I/O) component, and/or a voltage regulator component, etc. Each of these circuit components may also be composed of one or more circuit elements. A plurality of metal layers are needed for arranging wirings (also referred to as “traces” or “lines”, etc.) for electrical connections between these circuit components and wirings for electrical connections between these circuit components and external components.
However, the number of metal layers in each integrated circuit chip is positively correlated with routing, design and layout complexity, as well as manufacturing costs, etc. Therefore, a solution is needed that is capable of reducing the number of metal layers in each integrated circuit chip, thereby reducing routing, design and layout complexity and manufacturing costs.
According to an embodiment of the present disclosure, there is provided a semiconductor apparatus, configured to perform a predetermined function based on a plurality of circuit components, the semiconductor apparatus comprising: a first circuit, including a first semiconductor substrate, a first group of circuit components among the plurality of circuit components formed on the first semiconductor substrate, and a first group of metal layers, wherein, the first group of circuit components are distributed to at least one circuit block, and traces for each circuit block are formed in at least some metal layers of the first group of metal layers; a second circuit, including a second semiconductor substrate, a second group of circuit components among the plurality of circuit components formed on the second semiconductor substrate, and a second group of metal layers, wherein, the second group of circuit components are distributed to at least one circuit block, and traces for each circuit block are formed in at least some metal layers of the second group of metal layers; wherein the first circuit and the second circuit form a stacked structure and have electrical connections, and lower surfaces of the first semiconductor substrate and the second semiconductor substrate respectively serve as an upper surface and a lower surface of the stacked structure.
In the integrated circuit according to the embodiment of the present disclosure, firstly, by distributing the plurality of circuit components into two circuits face-to-face stacked and bonded based on WoW technology, a width of a two-dimensional planar layout sub-region for each circuit component (included in one circuit block) may be increased as compared with the case of integrating the plurality of circuit components into a same circuit, which, thus, may reduce the number of metal layers in each circuit, and further reduce total manufacturing costs and routing, design and layout complexity.
The accompanying drawings are used to provide further understanding of the embodiments of the present disclosure, forming a portion of the specification, and are used to explain the present disclosure together with the embodiments of the present disclosure, which do not constitute a limitation on the present disclosure. In the drawings, same reference signs usually represent same/similar components or steps.
In order to make objectives, technical details and advantages of the present disclosure apparent, the exemplary embodiments of the present disclosure will be described in details below with reference to the accompanying drawings. It is obvious that the described embodiments are just a part but not all of the embodiments of the present disclosure. It should be understood that the present disclosure is not limited by the exemplary embodiments described here.
In the specification and the drawings, steps and elements that are basically the same or similar are represented by same or similar reference signs, and repeated description of these steps and elements will be omitted. Meanwhile, in the description of the present disclosure, the terms “first”, “second” and the like are only used for distinguishing description, and cannot be understood as indicating or implying relative importance or ranking. Unless explicitly stated, singular expressions may refer to the plural, and plural expressions may also refer to the singular.
The Display Driver Integrated Circuit (DDIC) shown in
The plurality of blocks shown in terms of functions in the planar view of FIG. 1 respectively correspond to circuit blocks that will be mentioned later.
As shown in
Each block in the planar view shown in
Due to the fact that having more metal layers within each integrated circuit chip means higher routing, design and layout complexity, as well as higher manufacturing costs, a solution is needed to reduce the number of metal layers within each integrated circuit chip.
The embodiment of the present disclosure proposes a solution based on a Wafer-on-Wafer (WoW) technology. The WoW technology includes directly bonding two large-sized wafers (used as semiconductor substrates) that have a plurality of dies (also referred to as semiconductor dies, dies, or IC chips, etc.) formed thereon in a face-to-face manner, and then dicing the two large-sized wafers to obtain a plurality of integrated circuit chips. The dies mentioned here may include various circuit components, and each circuit component may include electronic devices, for example, transistors, capacitors, diodes, storage devices, processors, other devices, and/or integrated circuits, etc.
In a solution based on Wafer-on-Wafer (WoW) technology, a plurality of circuit components or a plurality of circuit blocks to be included in each semiconductor apparatus (e.g., each integrated circuit chip) may be distributed to two integrated circuit chips. For example, the plurality of circuit blocks of the semiconductor apparatus shown in
In this way, as compared with arranging these circuit blocks into a single integrated circuit chip, within the semiconductor apparatus including the two integrated circuit chips, respective circuit blocks of the single integrated circuit chip may be rearranged, and an area, a length and/or a length of a planar layout sub-region of at least one circuit block may be increased, so, with respect to these circuit blocks, more traces for these circuit blocks may be provided in each metal layer, which, thus, may reduce the number of metal layers in at least one integrated circuit chip. In addition, in some cases, since the two integrated circuit chips may be vertically face-to-face stacked and bonded, power lines or signal lines may also be shared, which, thus, may further reduce metal layers for arranging power lines or signal lines in at least one integrated circuit chip.
In other words, through WoW technology, respective circuit components (circuit blocks) of in an original single integrated circuit chip may be rearranged into two integrated circuit chips, and the two integrated circuit chips are stacked and bonded, and/or share power lines and/or signal lines, which may reduce routing burden, thus reduce the number of metal layers in at least one integrated circuit chip and reduce overall costs as well as routing, design and layout complexity.
An exemplary structure of a semiconductor apparatus based on WoW technology to reduce the number of metal layers in a single integrated circuit chip according to the embodiment of the present disclosure will be illustrated in detail below in conjunction with
For convenience of comparison, a semiconductor apparatus (i.e., an integrated circuit chip formed from an original circuit) that does not adopt the solution based on WoW technology to reduce the number of metal layers is also shown.
It should be noted that in
As shown in
As shown in
The first circuit 310 includes a first semiconductor substrate, a first group of circuit components formed on the first semiconductor substrate, and a first group of metal layers, wherein, the first group of circuit components are distributed to at least one circuit block, and traces for each circuit block are formed in at least some metal layers of the first group of metal layers.
Similarly, the second circuit 320 includes a second semiconductor substrate, a second group of circuit components formed on the second semiconductor substrate, and a second group of metal layers, wherein, the second group of circuit components are distributed to at least one circuit block, and traces for each circuit block are formed in at least some metal layers of the second group of metal layers.
For example, as shown in
The first circuit 310 and the second circuit 320 form a stacked structure and have electrical connections (e.g., signal and/or power connections) therebetween. A lower surface of the first semiconductor substrate and a lower surface of the second semiconductor substrate respectively serve as an upper surface and a lower surface of the stacked structure, that is to say, the first circuit 310 and the second circuit 320 are face-to-face stacked and bonded.
For example, the semiconductor substrates in the first circuit and the second circuit are fabricated based on WOW technology. For example, the semiconductor substrates of two circuits are supplied by different wafers. For example, a plurality of first circuits and a plurality of second circuits are respectively formed on two large-sized circular wafers, and each pair of a first circuit and a second circuit corresponding to each other in the two wafers are face-to-face aligned and bonded, and diced into a single semiconductor apparatus, for example, an Integrated Circuit (IC) chip.
In this way, with respect to each of the first circuit 310 and the second circuit 320, an area of the planar layout region thereof is the same as that of the original circuit, so an area (or a length or a width) of a planar layout sub-region distributed to each circuit block increases, so that the maximum number of traces for each circuit block that may be accommodated in one metal layer of the first circuit and/or the second circuit becomes larger, and the number of metal layers in each of the first circuit and the second circuit may be reduced. For example, as shown in
In one embodiment, a planar shape of the semiconductor apparatus (e.g., the Display Driver Integrated Circuit (DDIC)) usually has a longer length but a shorter width. Therefore, if a width of a planar layout sub-region allocated to each circuit block is larger, circuit components (each including one or more circuit elements) inside the circuit block may be repositioned and there is more room for routing. Therefore, routing may be simplified.
As shown in
That is to say, the number of metal layers in the original circuit, the first circuit, or the second circuit as mentioned in the context of the present disclosure refers to the maximum number of metal layers for forming the traces for respective circuit blocks in respective circuits. For example, in the first circuit, the signal lines for APR circuit block need to be formed in 6 metal layers, meanwhile, signal lines for the SRAM circuit block may only need to be formed in 4 metal layers. In this case, it is still considered that the number of metal layers for forming signal lines in the first circuit, including the APR circuit block and the SRAM circuit block, is 6.
The solution has been described above in conjunction with
In some embodiments of the present disclosure, circuit components distributed to the first circuit and the second circuit may be determined in different ways.
For example, the first circuit may only include digital circuit components, and the second circuit may only include analog circuit components. Or, comparing components in the first circuit and in the second circuit, the first circuit may include more digital circuit components and fewer analog circuit components, and the second circuit may include more analog circuit components and fewer digital circuit components.
For example, digital circuit components mainly include low voltage devices. For example, SRAM and APR components in the display driver integrated circuit, as digital circuit components, need to deal with functions such as high resolution, high frame rate, and image data processing, etc., so it is necessary to improve operation speed and clock rate. In addition, in order to improve speed of components and avoid high power consumption, a higher-level of manufacturing process is required to reduce operating voltages in terms of SRAM and APR components. The higher-level manufacturing process have characteristics of high density, small chip size, and high cost. Analog circuit components may include medium voltage devices or high voltage devices, for example, GD components, SD components, and I/O interface components in the display driver integrated circuit. A process for a longer channel length and a higher withstand voltage is used for the analog circuit components, considering the output voltage specification of a product. A medium or high voltage device requires no process scaling, costs less, with bigger area, has the operating voltage and frequency which do not increase continuously, or is sufficient to meet specification requirements.
In other words, digital circuit components may require a manufacturing process different from that for analog circuit components. In one embodiment, digital circuit components may be fabricated through a higher-level manufacturing process, while analog circuit components may be fabricated through a low-end manufacturing process. Therefore, the first circuit may be mainly or entirely provided with digital circuit components, and the second circuit may be mainly or entirely provided with analog circuit components.
Optionally, the first circuit and the second circuit may be fabricated by different manufacturing processes (e.g., manufacturing processes of different generations). Or, the first circuit and the second circuit may be fabricated by using a same manufacturing process (e.g., manufacturing processes of a same generation).
Optionally, in other embodiments, circuit components of a same type may also be arranged in different circuits in a face-to-face manner, that is, the first circuit includes a first circuit block, the second circuit includes a second circuit block, and the first circuit block includes the circuit component(s) of a same type as the circuit component(s) included in the second circuit block. When the first circuit and the second circuit form the stacked structure, the first circuit block and the second circuit block are arranged opposite to each other, or the first circuit block is arranged opposite to another circuit block in the second circuit except for the second circuit block.
That is to say, if necessary, any type of circuit component(s) in the original circuit may be divided into at least two parts which are respectively distributed to the first circuit and the second circuit. Alternatively, multiple circuit components of the same type could be arranged into a same circuit block of a same circuit.
It could be seen that in
In other embodiments, the SRAM circuit components (in the original circuit) may also be divided into two parts. One part of the SRAM circuit components (e.g., one SRAM circuit component) is arranged in the first circuit as a first SRAM component, while the other part thereof (e.g., another one SRAM circuit component) is arranged in the second circuit as a second SRAM component. Since the SRAM circuit components needs to be connected with the APR circuit component, a circuit block including the second SRAM component in the second circuit may be arranged opposite to a circuit block including the APR circuit component in the first circuit when the first circuit and the second circuit are face-to-face stacked and bonded, to shorten a distance between the second SRAM component in the second circuit and the APR circuit component in the first circuit after the first circuit and the second circuit are face-to-face stacked and bonded, so as to reduce complex routing and speed up the operation of the APR circuit component.
Optionally, planar layout sub-regions for respective circuit blocks in the planar layout region of the first circuit or the second circuit (i.e., projection regions of the circuit blocks on the lower surface of the semiconductor substrate of the first circuit or the second circuit) are rectangle or square in shape. Since a planar layout sub-region for each circuit block may be larger than that of the circuit block in the original circuit, shapes of planar layout sub-regions of certain circuit blocks in the first circuit and the second circuit (i.e. a projection region on the lower surface of the semiconductor substrate of the first circuit or the second circuit) each may be squarer than planar layout sub-regions of corresponding circuit blocks in the original circuit.
In one embodiment, one or more sides of the projection region of each circuit block on a lower surface of its corresponding semiconductor substrate (briefly referred to as a projection region corresponding to the circuit block or a planar layout sub-region of the circuit block) are adjacent to or aligned with one or more sides of the lower surface of the corresponding semiconductor substrate. For example, as shown in
In one embodiment, at least two sides of the projection region of each circuit block (e.g., an APR circuit block or an SRAM circuit block) in one or more circuit blocks on the lower surface of its corresponding semiconductor substrate are adjacent to or aligned with sides of the lower surface of the corresponding semiconductor substrate. For example, as shown in
In one embodiment, projection regions of two or more different circuit blocks in a same circuit on the lower surface of the semiconductor substrate of the same circuit have a same width. For example, as shown in
In one embodiment, with respect to each circuit block, the projection region of the circuit block on the lower surface of its corresponding semiconductor substrate has a first side longer than a second side, in which the first side is a side adjacent or parallel to the projection region of another circuit block in the same circuit on the lower surface of the corresponding semiconductor substrate, and the second side is another side of the projection region of the circuit block on the lower surface of the corresponding semiconductor substrate, so as to facilitate arranging traces for electrical connection between adjacent circuit blocks. For example, the length of the side of the projection region corresponding to the APR circuit block that is adjacent or parallel to the projection region corresponding to the SRAM circuit block (i.e., the length of the side in the width direction of the projection region corresponding to the APR circuit block) may be much longer than the length of the side that is not adjacent or parallel to the projection region corresponding to the SRAM circuit block (i.e., the length of the side in the length direction of the projection region corresponding to the APR circuit block).
Of course, projection regions (planar layout sub-regions) of respective circuit blocks on the lower surface of the semiconductor substrate have a rectangle or square shape, so position and size of the projection region of each circuit block may be appropriately arranged within the planar layout region for the semiconductor apparatus according to actual situations.
According to other implementations of the present disclosure, the number of metal layers in at least one of the first circuit and the second circuit may be further reduced by sharing one or more metal layers (hereinafter referred to as shared metal layers) between the first circuit and the second circuit. For example, after the first circuit and the second circuit form the stacked structure (face-to-face stacked and bonded), the first circuit block included in the first circuit will be arranged opposite to the second circuit block included in the second circuit, that is, facing each other. There are metal layers sandwiched between the circuit components in the first circuit block and the circuit components in the second circuit block (including metal layers from the first group of metal layers in the first circuit and the second group of metal layers in the second circuit), and one or more of these metal layers may be shared by the first circuit and the second circuit, for example, shared by the first circuit block and the second circuit block. For example, one or more metal layers having similar or identical properties or functions, i.e. one or more metal layers provided with one or more signal lines or power lines having similar or identical properties or functions, may be shared by the first circuit and the second circuit.
For example, the shared metal layer may include a metal layer for arranging power lines and/or signal lines. For example, the first circuit block and the second circuit block need to acquire same power, so a metal layer arranged with power lines may be shared. For example, the circuit components in the first circuit block may acquire power from power lines in a metal layer arranged with the power lines for the circuit components in the second circuit block. In addition, the circuit components in the first circuit block and the second circuit block may send or receive signals through same signal lines, so at least one metal layer for arranging the signal lines may be shared, especially in a case where the first circuit block and the second circuit block include different parts of a certain type of circuit components.
For example, in a case where the SD components in the display driver integrated circuit are divided into two parts which are respectively arranged in the first circuit and the second circuit as shown in
As shown in
By making the first SD component in the first circuit and the second SD component in the second circuit share one or more signal lines (or power lines), i.e. share one or more metal layers for arranging these signal lines (or power lines), the number of metal layers in at least one of the first circuit and the second circuit may be reduced.
For example, some metal layers for arranging signal lines in the first circuit may be shared with the second SD component in the second circuit, and/or some metal layers for arranging signal lines in the second circuit may be shared with the first SD component in the first circuit. Therefore, as shown in
Hereinafter, a semiconductor apparatus including a stacked structure based on WoW technology will be described in conjunction with
As shown in
It should be noted that in
Of course, the metal layer for arranging the power line in the first circuit may also be shared with the second circuit to reduce the number of metal layers in the second circuit.
For example, signal lines in the first circuit that are arranged in one or more metal layers and are used for supplying signals to the first SD component in the first SD circuit block may be shared with the second circuit (e.g., the second SD component in the second SD circuit block), that is, the second SD component in the SD circuit block of the second circuit may acquire signals from the signal lines in the one or more metal layers of the first circuit used for arranging traces for the first SD component of the first SD circuit block. For example, the shared signal lines may be configured to transmit gamma voltages.
Of course, similarly, signal lines in the second circuit that are arranged in one or more metal layers and are used for supplying signals to the second SD component in the second SD circuit block may also be shared with the first circuit (e.g., the first SD component in the first SD circuit block) to reduce the number of metal layers in the first circuit.
That is to say, power lines and/or signal lines in one or more metal layers included in one of the first circuit and the second circuit may be shared with the other one of the first circuit and the second circuit, so as to reduce the number of metal layers included in at least one of the first circuit and the second circuit. By sharing metal layers, routing can be simplified or optimized to avoid inefficient routing.
In addition, in other implementations, since one or more of respective circuit components need to be powered, for example, the APR component in the display driver integrated circuit, i.e. the circuit component to be powered is included in the integrated circuit, the semiconductor apparatus (e.g., the semiconductor apparatus 300 as described above, etc.) may further include a voltage regulator.
Due to high power consumption of the APR component and/or the SRAM component, in current technologies, it is necessary to connect the voltage regulator VDD REG with the APR component and/or the SRAM component through an power line(s). For example, power supplying paths from the voltage regulator VDD REG to the APR component and/or to the SRAM component are etched in a semiconductor substrate, so as to form the internal power line(s) (not arranging in the metal layers), or the power line(s) are arranged in the metal layers.
Therefore, in the structure shown in
For example, in the context, assuming that the first circuit includes a circuit component to be powered (e.g., the APR component and/or the SRAM component), then one or more voltage regulators are arranged in the second circuit to supply power to the circuit component to be powered in the first circuit. Of course, a circuit component to be powered may also be included in the second circuit, so that one or more voltage regulators may be arranged in the first circuit to supply power to the circuit component to be powered in the second circuit.
For example, the one or more voltage regulators are arranged in one or more power supplying circuit blocks of the second circuit, and the one or more power supplying circuit blocks and the circuit blocks to be powered including the circuit components to be powered in the first circuit are arranged opposite to each other (i.e., arranged face-to-face).
Optionally, a projection region of the one or more power supplying circuit blocks on the lower surface of the first semiconductor substrate in the first circuit overlaps with a middle region of a projection region of the circuit blocks to be powered on the lower surface of the first semiconductor substrate.
As shown in
In the combination of the first circuit and the second circuit, the voltage regulator circuit blocks may be arranged to correspond to the middle region of the planar layout sub-region of the APR circuit block and correspond to the middle region of the planar layout sub-region of the SRAM circuit block, that is, a projection region of the voltage regulator circuit blocks on the lower surface of the first (or second) semiconductor substrate in the first (or second) circuit overlaps with the middle region of the projection region of the APR circuit block and the SRAM circuit block on the lower surface of the first (or second) semiconductor substrate, in order to save power lines.
Therefore, routing efficiency of power lines is higher, which avoids high-density power lines and reduces use of power lines. In summary, respective circuit blocks (especially the circuit blocks to be powered) may be repositioned and reorganized according to the characteristics of WoW technology to prevent invalid power lines. Since the voltage regulator (e.g., a linear voltage regulator) generally has low costs and small volume, arrangement of the plurality of voltage regulators will not introduce excessive costs and volume consumption.
Therefore, in the integrated circuit according to the embodiment of the present disclosure, firstly, by distributing the plurality of circuit components into two circuits face-to-face stacked and bonded based on WoW technology, a width of a two-dimensional planar layout sub-region for each circuit component (each circuit block) may be increased as compared with the case of integrating the plurality of circuit components into a same one circuit, which, thus, may reduce the number of metal layers in each circuit, and further reduce total manufacturing costs and routing, design and layout complexity. In addition, in a case where the first circuit of the two circuits includes power supplying components, the power supplying circuit blocks may be distributed in the middle of the projection region of the circuit blocks to be powered of the second circuit of the two circuits on the lower surface of the semiconductor substrate of the first circuit, so that the power supplying circuit blocks may overlap with the circuit blocks to be powered after the two circuits are face-to-face stacked and bonded, which, thus, may simplify routing, save power lines, so that the routing efficiency of power lines could be improved, high-density power lines could be avoided, and the use of power lines could be reduced.
Although some embodiments of the present disclosure and advantages thereof have been described in detail, it should be understood that various changes, substitutions, and modifications may be made herein without departing from the spirit and scope of the present disclosure as defined by the appended claims. For example, those ordinarily skilled in the art will easily understand that many of the components, functions, processes, and materials as described herein may be changed while still within the scope of the present disclosure. In addition, the scope of the present disclosure is not intended to be limited to specific embodiments of processes, machines, fabrication, material compositions, tools, methods, and steps as described in the specification. According to the present disclosure, those skilled in the art will easily understand from the disclosure of the present disclosure that existing or later developed processes, machines, fabrication, material compositions, tools, methods or steps that perform substantially the same functions or implement substantially the same results as the corresponding embodiments described herein may be utilized. Therefore, the appended claims aim to include these processes, machines, fabrication, material compositions, tools, methods, or steps within the scope thereof.
Number | Date | Country | Kind |
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202310742965.7 | Jun 2023 | CN | national |
Number | Date | Country | |
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63356042 | Jun 2022 | US |