This application claims the priority benefit of Taiwan application serial no. 112121381, filed on Jun. 8, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of the specification.
The present disclosure relates to an integrated circuit and a method of fabricating the same, and in particular to a semiconductor device and a method of fabricating the same.
With the rapid development of the electronic industry, the electronic device is becoming smaller and the level of integration is getting higher. Packaging technology has been continuously researched and developed to integrate more and smaller devices into a given area so as to provide high performance, large capacity, miniaturization and light weight. The hybrid bonding process is an advanced semiconductor packaging technology, which is configured to stack and bond multiple semiconductor dies. However, the existing hybrid bonding process technology is complicated and the process cost is relatively high.
Embodiments of the present disclosure provide various units/dies of semiconductor devices, which can be bonded to each other with less complexity, high process flexibility and uniformity.
An embodiment of the present disclosure provides a semiconductor device that includes a substrate, a bonding structure, and an adjustment layer. The bonding structure is located over the substrate. The adjustment layer is located on a bonding pad of the bonding structure.
An embodiment of the present disclosure provides a semiconductor device that includes
a first die, a second die, a bonding structure, and a first adjustment layer. The first die includes a first interconnection structure. The second die includes a second interconnection structure. The first die is bonded to the second die through the bonding structure. The first adjustment layer is located between a first bonding pad of the bonding structure and a first topmost conductive layer of the first interconnection structure.
An embodiment of the present disclosure provides a method of fabricating a semiconductor device that includes the following steps. A first die is formed, and the first die includes a first interconnection structure. A second die is formed, and the second die includes a second interconnection structure. The first die is bonded to the second die through a bonding structure. A first adjustment layer is formed between a first bonding pad of the bonding structure and a first topmost conductive layer of the first interconnection structure.
Based on the above, in the embodiments of the present disclosure, the semiconductor devices are bonded to each other with less complexity, high process flexibility and uniformity by disposing the adjustment layer(s) of the disclosure.
Referring to
The substrate 10 may be a semiconductor substrate, such as a silicon substrate. The device layer 12 may include an active device, a passive device or a combination thereof. The active device may include a metal oxide semiconductor transistor, a diode or a combination thereof. The transistor may include an N-type metal oxide semiconductor (NMOS) transistor, a P-type metal oxide semiconductor (PMOS) transistor or a complementary metal oxide semiconductor (CMOS) device. The passive device may include a capacitor, an inductor, a resistor, or a combination thereof.
The interconnection structure 20 is located over the device layer 12. The interconnection structure 20 may include multiple dielectric layers (not shown) and multiple interconnection lines (not shown) formed in the multiple dielectric layers. The multiple dielectric layers includes, for example, a bottom dielectric layer and a top dielectric layer 16. An intermediate dielectric layer (not shown) may be further included between the bottom dielectric layer 14 and the top dielectric layer 16. The bottom dielectric layer 14 and the top dielectric layer 16 may include silicon oxide. The interconnection lines include multiple contacts (not shown), multiple conductive layers (not shown) and multiple vias (not shown). The contacts are connected to the underlying device layer 12 and conductive lines of the overlying conductive layer. The vias are connected to conductive lines of the adjacent upper and lower conductive layers. The topmost conductive layer 18 of the interconnection structure 20 is located in the top dielectric layer 16. In some embodiments, the top surface of the top dielectric layer 16 is flushed with the top surface of the topmost conductive layer 18.
The bonding structure 40 is located over the interconnection structure 20. The bonding structure 40 may include a bonding layer 34 and multiple bonding pads 36. The bonding layer 34 may include silicon oxide. The bonding pads 36 are located in the bonding layer 34. The bonding pads 36 include conductor. The conductor may include metal, such as copper. In this embodiment, the multiple bonding pads 36 may include bonding pads 36a and 36b. The bonding pads 36a and 36b are disposed corresponding to the topmost conductive layers 18a and 18b of the interconnection structure 20, respectively.
The width W2 of the bonding pads 36a and 36b may be less than or equal to the width W1 of the topmost conductive layers 18a and 18b. In this embodiment, the width W2 of the bonding pad 36 may be less than the width W1 of the topmost conductive layer 18. The bonding pads 36a and 36b may be overlapped with and may be within the boundaries of the topmost conductive layers 18a and 18b.
The adjustment layer 30 is located over the topmost conductive layer 18a and the top
dielectric layer 16. The adjustment layer 30 is a patterned layer that completely covers the topmost conductive layer 18a and partially covers the top dielectric layer 16. The adjustment layer 30 is located below the bonding pad 36a. In other words, the adjustment layer 30 is sandwiched between the topmost conductive layer 18a and the bonding pad 36a, and overlapped with the topmost conductive layer 18a and the bonding pad 36a.
The width W3 of the adjustment layer 30 may be greater than or equal to the width W1 of the topmost conductive layer 18a. The width W3 of the adjustment layer 30 may be greater than or equal to the width W2 of the bonding pad 36a. In this embodiment, the width W3 of the adjustment layer 30 is greater than the width W2 of the bonding pad 36a, and greater than the width W1 of the topmost conductive layer 18a, so that the bonding pad 36a can be landed on the adjustment layer 30 and in contact with the adjustment layer 30. The adjustment layer 30 extends laterally and protrudes from the sidewall of the bonding pad 36a, and protrudes from the sidewall of the topmost conductive layer 18a. The thickness t3 of the adjustment layer 30 may be less than the thickness t4 of the top dielectric layer 16. The thickness t3 of the adjustment layer 30 may be less than the thickness t5 of the bonding layer 34.
The adjustment layer 30 may have a single-layer or multi-layer structure. The adjustment layer 30 may include a conductive layer, a semiconductor layer, an insulating layer or a combination thereof. The adjustment layer 30 may include metal, metal nitride or metal oxide. The metal nitride may include TaxNy, TixNy or a combination thereof. The metal oxide may include TaxO, TixO or a combination thereof. The adjustment layer 30 may include a high dielectric constant material, such as HfxOy, HfxZrOy, HfxAlOy or a combination thereof.
The semiconductor device SM1 may further include cap layers 22, 32 and 42. The cap layers 22 and 32 cover a portion of the top surface, the sidewall and the bottom surface of the adjustment layer 30. More specifically, the cap layer 22 covers the top surfaces of the top dielectric layer 16 and the topmost conductive layer 18a and a portion of the surface of the topmost conductive layer 18b of the interconnection structure 20. The thickness t1 of a portion of the cap layer 22 covering the top dielectric layer 16 and a portion of the topmost conductive layer 18b may be equal to or less than the thickness t2 of another portion of the cap layer 22 covering the topmost conductive layer 18a. The cap layer 32 covers the top surface and the sidewall of the cap layer 22 and extends to cover the sidewall and a portion of the top surface of the adjustment layer 30. The cap layer 32 may be a conformal layer having a substantially uniform thickness. The cap layer 42 covers the top surface of the bonding layer 34. In some embodiments, the top surface of cap layer 42 is flushed with the top surface of bonding layer 34. Each of the cap layers 22, 32, and 42 includes silicon nitride, silicon oxynitride, or a combination thereof. The materials of the cap layers 22, 32 and 42 may be the same or different.
In an embodiment of the present disclosure, the bonding pad 36a, the adjustment layer 30, the cap layer 22 and the topmost conductive layer 18a form a unit/die UT1 of the semiconductor device SM1. The bonding pad 36b and the topmost conductive layer 18b form a unit/die UT2 of the semiconductor device SM1.
In an embodiment of the present disclosure, no bonding via is provided below the bonding pad 36a of the unit/die UT1 and the bonding pad 36b of the unit/die UT2. In other words, the adjustment layer 30 and the cap layer 22 are located between and in contact with both the bonding pad 36a and the topmost conductive layer 18a, and no bonding via for electrical connection to the topmost conductive layer 18a is disposed in the adjustment layer 30 and the cap layer 22. The bonding pad 36b is in direct contact with the topmost conductive layer 18b without a bonding via.
In the present disclosure, the material of the adjustment layer 30 can be selected properly, so that the adjustment layer 30, the topmost conductive layer 18a and the bonding pad 36a of the unit/die UT1 can together form a passive device. In an embodiment in which the cap layers 22 and 32 are included, the adjustment layer 30, the topmost conductive layer 18a, the bonding pad 36a and the cap layers 22 and 32 can together form a passive device PD. The passive device PD may include a capacitor, an inductor, a resistor or a combination thereof. In other words, the passive device can also be placed in a dummy region of the chip so as to effectively utilize the chip area.
In some embodiments, the units/dies UT1 and UT2 may be disposed in a dummy region of the substrate, the adjustment layer 30 sandwiched between the topmost conductive layer 18a and the bonding pad 36a may be an insulating layer, while the topmost conductive layer 18b may be a functional conductive layer or a dummy conductive layer, and the topmost conductive layer 18b may be not present, as shown in
Referring to
In the present disclosure, the adjustment layer 30 is disposed below the bonding pad 36a. The adjustment layer 30, the topmost conductive layer 18a and the bonding pad 36a can together form a passive device PD so as to effectively utilize the chip area. The adjustment layer 30 may be an insulating layer. In an embodiment in which the adjustment layer 30 is an insulating layer, no matter whether the topmost conductive layer 18a is present or not, the subsequent hybrid bonding process can have sufficient uniformity.
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The above-mentioned semiconductor device SM2 can be formed by a method similar to the described method, but the topmost conductive layer 18a is omitted in the top dielectric layer 16, while the topmost conductive layer 18b remains.
In the embodiment of the present disclosure, no bonding via is provided in the bonding structure 40, so the bonding pads 36a and 36b can be formed by a single damascene process, and thus, the process complexity and the production cost can be reduced.
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In the bonded die BD5, two cap layers 42 are bonded to each other. Two bonding pads 36b are bonded to each other. Two bonding pads 36b can be completely or partially overlapped with each other. The bonding pads 36b are respectively connected to the topmost conductive layers 18b. The two topmost conductive layers 18b may be functional conductive layers connected to other devices. The two topmost conductive layers 18b may be dummy conductive layers, which are not electrically connected to other devices or have electrical functions. The bonded die BD5 may have a bonding interface BIF5. There is no passive device below and over the bonding interface BIF5 of the bonded die BD5.
In the embodiments of the present disclosure, by disposing adjustment layer(s) of the disclosure, the bonding structure can merely have bonding pads without bonding vias. Therefore, the complexity of the bonding structure can be reduced and the cost of the bonding process can be reduced.
In addition, by disposing adjustment layer(s) of the disclosure, the topmost conductive layers can be provided or not provided below the bonding pads of the bonding structure, so that the bonding process can have higher flexibility and uniformity.
Furthermore, according to the selected material(s) of the adjustment layer(s), an adjustment layer, a bonding pad and a topmost conductive layer can together form a passive device, and the passive device can be disposed in the dummy region to effectively utilize the area of the chip.
Number | Date | Country | Kind |
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112121381 | Jun 2023 | TW | national |