1. Field of the Invention
The invention relates generally to the field of integrated circuit (IC) device packaging technology, and more particularly to substrate stiffening and heat spreading techniques in ball grid array (BGA) packages.
2. Background Art
Integrated circuit (IC) dies are typically mounted in or on a package that is attached to a printed circuit board (PCB). One such type of IC die package is a ball grid array (BGA) package. BGA packages provide for smaller footprints than many other package solutions available today. A BGA package has an array of solder balls located on a bottom external surface of a package substrate. The solder balls are reflowed to attach the package to the PCB. The IC die is mounted to a top surface of the package substrate. Wire bonds typically couple signals in the IC die to the substrate. The substrate has internal routing which electrically couples the IC die signals to the solder balls on the bottom substrate surface.
It would be advantageous to provide a thermally and electrically enhanced ball grid array (BGA) package that is smaller, cheaper, customizable and capable of superior performance when compared with conventional BGA packages. More specifically, it would be advantageous to provide an advanced BGA package that achieves: 1) enhanced thermal and electrical performance; 2) reduced package size; 3) increased flexibility of die configuration; 4) reduced ball pitch; 5) increased flexibility in circuit routing density; and 6) configurations with greater thermal spreading capabilities.
Electrically and thermally enhanced die-up ball grid array (BGA) packages are described. In an embodiment, a BGA package includes a stiffener, substrate, a silicon die, and solder balls. The die is mounted to the top of the stiffener. The stiffener is mounted to the top of the substrate. A plurality of solder balls are attached to the bottom surface of the substrate. A top surface of the stiffener may be patterned. A second stiffener may be attached to the first stiffener. The substrate may include one, two, four, or other number of metal layers. Conductive vias through a dielectric layer of the substrate may couple the stiffener to solder balls. An opening may be formed through the substrate, exposing a portion of the stiffener. The stiffener may have a down-set portion. A heat slug may be attached to the exposed portion of the stiffener. A locking mechanism may be used to enhance attachment of the heat slug to the stiffener. The heat slug may be directly attached to the die through an opening in the stiffener.
Further embodiments, features, and advantages of the present inventions, as well as the structure and operation of the various embodiments of the present invention, are described in detail below with reference to the accompanying drawings.
The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate the present invention and, together with the description, further serve to explain the principles of the invention and to enable a person skilled in the pertinent art to make and use the invention.
The present invention will now be described with reference to the accompanying drawings. In the drawings, like reference numbers indicate identical or functionally similar elements. Additionally, the left-most digit(s) of a reference number identifies the drawing in which the reference number first appears.
The present invention provides a thermally and electrically enhanced ball grid array (BGA) packaging that is smaller, cheaper, customizable and capable of superior performance when compared with conventional BGA packages. More specifically, the present invention offers advanced BGA packages that achieve: 1) enhanced thermal and electrical performance; 2) reduced package size; 3) increased flexibility of die configuration; 4) reduced ball pitch; 5) increased flexibility in circuit routing density; and 6) optional configurations with or without the attachment of a heat sink.
Embodiments of the present invention may be used in a variety of electronic devices, including telecommunication devices, mobile phones, camcorders, digital cameras, network systems, printers, and testers.
Advantages of the various embodiments of the invention include: 1) an embedded heat spreader in the package for the silicon die to adhere onto, and a connection between the die and the heat spreader to provide thermal and electrical performance enhancement; 2) an option of a fully populated ball grid array assignment for circuit routing; 3) an option of multi-layer heat spreader structure to provide split and isolated ground; 4) an option of utilizing single, double or multi-layer metal circuitry substrate with or without plating traces and with or without conductive via connections to accommodate different thermal, electrical and design requirements; 5) exposed die attach pad for enhanced thermal performance; 6) drop-in heat slug for direct thermal and electrical conduction; 7) flexible range of ball pitch from 0.3 mm to 1.5 mm; 8) active ground connection capability from silicon die to motherboard through conductive slug attachment or through solder ball connects to the heat spreader; 9) high thermal conductive path; 10) low package profile compared with plastic ball grid array (PBGA) and other conventional BGA packages; and 11) wafer saw or punch format for maximized material utilization.
Embodiments of the present invention are described in detail below, and are designated as Designs 1 through 18.
Design 1—Fully Populated Package with Solid Grounding
Substrate 130 includes a base material/dielectric layer 102, a conductive metal layer 106, and a circuit mask 108. Metal layer 106 is attached to the bottom surface of dielectric layer 102 by an adhesive 104. Metal layer 106 is a conductive layer that is patterned with traces. Circuit mask 108 is applied to the top surface of dielectric layer 102. Dielectric layer 102 may be any one of PCB, FR4, polyimide, and ceramic dielectric materials.
Stiffener 112 is attached to the top surface of substrate 130 by an adhesive 110. Die 114 is attached to the top surface of stiffener 112 by a die attach epoxy 116. First wire connection 124 is coupled from a pin on die 114 to stiffener 112. A bondable plating surface 118 is formed on the top surface of stiffener 112 to enhance attachment of first wire connection 124 to stiffener 112. Second wire connection 126 is coupled from a pin on die 114 to a trace of metal layer 106. Mold/glob top 120 is formed over the top surface of stiffener 112 to encapsulate die 114 and first and second wire connections 124 and 126.
Preferably, copper is used to make metal layer 106, although other metals may also be used. Similarly, stiffener 112 is preferably made from copper so that it may provide a substantially rigid and planar surface, enhance the coplanarity of the different layers of substrate 130, and, at the same time, act as a heat spreader to help dissipate heat. Alternatively, other materials, such as aluminum or ceramic, may also be used to make the stiffener.
Preferably, bondable surface 118 is selectively plated, chemically deposited or electro-deposited on stiffener 112 for solid or float grounding purposes. Otherwise, stiffener 112 may be fully plated. Dielectric layer 102, preferably a polyimide tape, is patterned with openings or vias for accepting solder balls 122 so that solder balls 122 make electrical contact with the patterned conductive metal layer 106. The distance between centers of adjacent solder balls 122 is shown as ball pitch 128 in
Table 1 shows example dimensions and ranges for some of the elements shown in
Design 2—Fully Populated Package with Solid Grounding
Design 3—Fully Populated Package with Two Stiffeners and Symmetrical Segment Grounding
Other features of BGA package 300 are similar to the corresponding features in BGA package 200.
Design 4—Fully Populated Package with Two Stiffeners and Asymmetrical Segment Grounding
Other features of BGA package 400 are similar to the corresponding features in aforementioned designs.
Design 5—Fully Populated Package with Enhanced Routability
Other features of BGA package 500 are similar to the corresponding features in aforementioned designs.
Design 6—Fully Populated Package with Enhanced Routability
As such, BGA package 600 provides superior routing flexibility to BGA package 500, and offers excellent electrical and thermal performance. Note that more conductive layers may be used. In that case, however, both the manufacturing cost and the package size (thickness) would increase accordingly.
Other features of BGA package 600 are similar to the corresponding features in aforementioned designs.
Design 7—Fully Populated Package with Enhanced Signal Integrity
Other features of BGA package 700 are similar to the corresponding features in aforementioned designs.
Design 8—Fully Populated Package with Enhanced Signal Integrity and Routability
Other features of BGA package 800 are similar to the corresponding features in aforementioned designs.
Design 9—Partially Depopulated Package with Partially Exposed Stiffener
Other features of BGA package 900 are similar to the corresponding features in aforementioned designs.
Design 10—Partially Depopulated Package with Partially Exposed Stiffener
Other features of BGA package 1000 are similar to the corresponding features in aforementioned designs.
Design 11—Partially Depopulated Package with Drop-In Heat Slug
Other features of BGA package 1100 are similar to the corresponding features in aforementioned designs.
Design 12—Partially Depopulated Package with Drop-In Heat Slug
Other features of BGA package 1200 are similar to the corresponding features in aforementioned designs.
Design 13—Partially Depopulated Package with Drop-In Heat Slug
Other features of BGA package 1300 are similar to the corresponding features in aforementioned designs.
Design 14—Partially Depopulated Package with Drop-In Heat Slug
Other features of BGA package 1400 are similar to the corresponding features in aforementioned designs.
Design 15—Partially Depopulated Package with Partially Exposed Down-Set Stiffener
Other features of BGA package 1500 are similar to the corresponding features in aforementioned designs.
Design 16—Partially Depopulated Package with Partially Exposed Down-Set Stiffener
Other features of BGA package 1600 are similar to the corresponding features in aforementioned designs.
Design 17—Partially Depopulated Package with a One-Piece Stiffener/Die Paddle/Heat Slug
Other features of BGA package 1700 are similar to the corresponding features in aforementioned designs.
Design 18—Partially Depopulated Package with a One-Piece Stiffener/Die Paddle/Heat Slug
Other features of BGA package 1800 are similar to the corresponding features in aforementioned designs.
Note that all of the above designs may be manufactured in wafer saw format for maximized material utilization.
Refer to Table 2 below, which provides a brief overview of the above described embodiments/designs.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that the embodiments are merely illustrative of the principles and application of the present invention. It is therefore to be understood that various modifications may be made to the above mentioned embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention. For example, Design 5 could be modified to incorporate two stiffeners to achieve split grounding. In fact any of the above mentioned designs may be combined with any other design or designs to produce a new package.
This application is a divisional of U.S. application Ser. No. 10/963,620, filed Oct. 14, 2004, which is a divisional of U.S. application Ser. No. 09/997,272, filed Nov. 30, 2001 (now U.S. Pat. No. 6,882,042), which claims the benefit of U.S. Provisional Application No. 60/250,950, filed Dec. 1, 2000. U.S. application Ser. No. 10/963,620, U.S. application Ser. No. 09/997,272, and U.S. Provisional Application No. 60/250,950 are incorporated by reference herein.
Number | Name | Date | Kind |
---|---|---|---|
3790866 | Meyer et al. | Feb 1974 | A |
4611238 | Lewis et al. | Sep 1986 | A |
5045921 | Lin et al. | Sep 1991 | A |
5065281 | Hernandez et al. | Nov 1991 | A |
5173766 | Long et al. | Dec 1992 | A |
5208504 | Parker et al. | May 1993 | A |
5216278 | Lin et al. | Jun 1993 | A |
5285352 | Pastore et al. | Feb 1994 | A |
5291062 | Higgins, III | Mar 1994 | A |
5294826 | Marcantonio et al. | Mar 1994 | A |
5366589 | Chang | Nov 1994 | A |
5394009 | Loo | Feb 1995 | A |
5397917 | Ommen et al. | Mar 1995 | A |
5397921 | Karnezos | Mar 1995 | A |
5409865 | Karnezos | Apr 1995 | A |
5433631 | Beaman et al. | Jul 1995 | A |
5438216 | Juskey et al. | Aug 1995 | A |
5474957 | Urushima | Dec 1995 | A |
5490324 | Newman | Feb 1996 | A |
5534467 | Rostoker | Jul 1996 | A |
5541450 | Jones et al. | Jul 1996 | A |
5552635 | Kim et al. | Sep 1996 | A |
5572405 | Wilson et al. | Nov 1996 | A |
5578869 | Hoffman et al. | Nov 1996 | A |
5583377 | Higgins, III | Dec 1996 | A |
5583378 | Marrs et al. | Dec 1996 | A |
5640047 | Nakashima | Jun 1997 | A |
5642261 | Bond et al. | Jun 1997 | A |
5648679 | Chillara et al. | Jul 1997 | A |
5650659 | Mostafazadeh et al. | Jul 1997 | A |
5650662 | Edwards et al. | Jul 1997 | A |
5691567 | Lo et al. | Nov 1997 | A |
5717252 | Nakashima et al. | Feb 1998 | A |
5736785 | Chiang et al. | Apr 1998 | A |
5741729 | Selna | Apr 1998 | A |
5744863 | Culnane et al. | Apr 1998 | A |
5796170 | Marcantonio | Aug 1998 | A |
5798909 | Bhatt et al. | Aug 1998 | A |
5801432 | Rostoker et al. | Sep 1998 | A |
5835355 | Dordi | Nov 1998 | A |
5843808 | Karnezos | Dec 1998 | A |
5844168 | Schueller et al. | Dec 1998 | A |
5856911 | Riley | Jan 1999 | A |
5866949 | Schueller | Feb 1999 | A |
5883430 | Johnson | Mar 1999 | A |
5889321 | Culnane et al. | Mar 1999 | A |
5889324 | Suzuki | Mar 1999 | A |
5894410 | Barrow | Apr 1999 | A |
5895967 | Stearns et al. | Apr 1999 | A |
5901041 | Davies et al. | May 1999 | A |
5903052 | Chen et al. | May 1999 | A |
5905633 | Shim et al. | May 1999 | A |
5907189 | Mertol | May 1999 | A |
5907903 | Ameen et al. | Jun 1999 | A |
5920117 | Sono et al. | Jul 1999 | A |
5949137 | Domadia et al. | Sep 1999 | A |
5953589 | Shim et al. | Sep 1999 | A |
5972734 | Carichner et al. | Oct 1999 | A |
5976912 | Fukutomi et al. | Nov 1999 | A |
5977626 | Wang et al. | Nov 1999 | A |
5977633 | Suzuki et al. | Nov 1999 | A |
5982621 | Li | Nov 1999 | A |
5986340 | Mostafazadeh et al. | Nov 1999 | A |
5986885 | Wyland | Nov 1999 | A |
5998241 | Niwa | Dec 1999 | A |
5999415 | Hamzehdoost | Dec 1999 | A |
6002147 | Iovdalsky et al. | Dec 1999 | A |
6002169 | Chia et al. | Dec 1999 | A |
6011304 | Mertol | Jan 2000 | A |
6011694 | Hirakawa | Jan 2000 | A |
6020637 | Karnezos | Feb 2000 | A |
6022759 | Seki et al. | Feb 2000 | A |
6028358 | Suzuki | Feb 2000 | A |
6034427 | Lan et al. | Mar 2000 | A |
6040984 | Hirakawa | Mar 2000 | A |
6057601 | Lau et al. | May 2000 | A |
6060777 | Jamieson et al. | May 2000 | A |
6064111 | Sota et al. | May 2000 | A |
6069407 | Hamzehdoost | May 2000 | A |
6077724 | Chen | Jun 2000 | A |
6084297 | Brooks et al. | Jul 2000 | A |
6084777 | Kalidas et al. | Jul 2000 | A |
6114761 | Mertol et al. | Sep 2000 | A |
6117797 | Hembree | Sep 2000 | A |
6122171 | Akram et al. | Sep 2000 | A |
6133064 | Nagarajan et al. | Oct 2000 | A |
6140707 | Plepys et al. | Oct 2000 | A |
6160705 | Stearns et al. | Dec 2000 | A |
6162659 | Wu | Dec 2000 | A |
6163458 | Li | Dec 2000 | A |
6166434 | Desai et al. | Dec 2000 | A |
6184580 | Lin | Feb 2001 | B1 |
6201300 | Tseng et al. | Mar 2001 | B1 |
6207467 | Vaiyapuri et al. | Mar 2001 | B1 |
6212070 | Atwood et al. | Apr 2001 | B1 |
6242279 | Ho et al. | Jun 2001 | B1 |
6246111 | Huang et al. | Jun 2001 | B1 |
6278613 | Fernandez et al. | Aug 2001 | B1 |
6282094 | Lo et al. | Aug 2001 | B1 |
6288444 | Abe et al. | Sep 2001 | B1 |
6313521 | Baba | Nov 2001 | B1 |
6313525 | Sasano | Nov 2001 | B1 |
6347037 | Iijima et al. | Feb 2002 | B2 |
6359341 | Huang et al. | Mar 2002 | B1 |
6362525 | Rahim | Mar 2002 | B1 |
6365980 | Carter, Jr. et al. | Apr 2002 | B1 |
6369455 | Ho et al. | Apr 2002 | B1 |
6380623 | Demore | Apr 2002 | B1 |
6396141 | Schueller et al. | May 2002 | B2 |
6462274 | Shim et al. | Oct 2002 | B1 |
6472741 | Chen et al. | Oct 2002 | B1 |
6515361 | Lee et al. | Feb 2003 | B2 |
6525942 | Huang et al. | Feb 2003 | B2 |
6528869 | Glenn et al. | Mar 2003 | B1 |
6528892 | Caletka et al. | Mar 2003 | B2 |
6537848 | Camenforte et al. | Mar 2003 | B2 |
6541832 | Coyle | Apr 2003 | B2 |
6545351 | Jamieson et al. | Apr 2003 | B1 |
6551918 | Yuzawa et al. | Apr 2003 | B2 |
6552266 | Carden et al. | Apr 2003 | B2 |
6552428 | Huang et al. | Apr 2003 | B1 |
6552430 | Perez et al. | Apr 2003 | B1 |
6558966 | Mess et al. | May 2003 | B2 |
6559525 | Huang | May 2003 | B2 |
6563712 | Akram et al. | May 2003 | B2 |
6583516 | Hashimoto | Jun 2003 | B2 |
6602732 | Chen | Aug 2003 | B2 |
6614660 | Bai et al. | Sep 2003 | B1 |
6617193 | Toshio et al. | Sep 2003 | B1 |
6624523 | Chao et al. | Sep 2003 | B2 |
6657870 | Ali et al. | Dec 2003 | B1 |
6664617 | Siu | Dec 2003 | B2 |
6724071 | Combs | Apr 2004 | B2 |
6724080 | Ooi et al. | Apr 2004 | B1 |
6853070 | Khan et al. | Feb 2005 | B2 |
6879039 | Khan et al. | Apr 2005 | B2 |
6882042 | Zhao et al. | Apr 2005 | B2 |
6887741 | Zhao et al. | May 2005 | B2 |
6913468 | Dozier, II et al. | Jul 2005 | B2 |
7061102 | Eghan et al. | Jun 2006 | B2 |
7132744 | Zhao et al. | Nov 2006 | B2 |
7156161 | Thoman et al. | Jan 2007 | B2 |
7259448 | Zhang et al. | Aug 2007 | B2 |
20020079572 | Khan et al. | Jun 2002 | A1 |
20020096767 | Cote et al. | Jul 2002 | A1 |
20020190361 | Zhao et al. | Dec 2002 | A1 |
20050077545 | Zhao et al. | Apr 2005 | A1 |
Number | Date | Country |
---|---|---|
0 573 297 | Dec 1993 | EP |
0 504 411 | Jun 1998 | EP |
2 803 098 | Jun 2001 | FR |
61-49446 | Mar 1986 | JP |
7-283336 | Oct 1995 | JP |
10-50877 | Feb 1998 | JP |
10-189835 | Jul 1998 | JP |
10-247702 | Sep 1998 | JP |
10-247703 | Sep 1998 | JP |
11-17064 | Jan 1999 | JP |
11-102989 | Apr 1999 | JP |
2000-286294 | Oct 2000 | JP |
2001-68512 | Mar 2001 | JP |
383908 | Mar 2000 | TW |
417219 | Jan 2001 | TW |
Number | Date | Country | |
---|---|---|---|
20100052151 A1 | Mar 2010 | US |
Number | Date | Country | |
---|---|---|---|
60250950 | Dec 2000 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 10963620 | Oct 2004 | US |
Child | 12619385 | US | |
Parent | 09997272 | Nov 2001 | US |
Child | 10963620 | US |