This U.S. non-provisional patent application claims priority under 35 U.S.C. §119 to Korean Patent Application No. 10-2012-0061125, filed on Jun. 7, 2012, the entirety of which is incorporated by reference herein.
1. Field of the Invention
The present general inventive concept relates to methods of treating a device-substrate and support-substrates used therein and, more particularly, to methods of treating a device-substrate including a process of thinning a device-substrate, and also to support-substrates used in the methods.
2. Description of the Related Art
Electronic devices such as mobile phones, digital display devices, and integrated circuit (IC) cards may include high-capacity semiconductor devices. Thinness, small size, and lightness of the semiconductor devices have been demanded. The semiconductor devices may include semiconductor packages such as a chip size package (CSP), and a multi chip package (MCP) including stacked semiconductor chips. The semiconductor devices may be thinned by a polishing process or an etching process. A thinning process for thinning the semiconductor devices may be performed on a wafer including the semiconductor devices.
Features and utilities of the present general inventive concept may provide methods of treating a device-substrate capable of minimizing a crack and support-substrates used therein.
Features and utilities of the present general inventive concept may also provide methods of treating a device-substrate to prevent the device-substrate from being broken, and support-substrates used therein.
Additional features and utilities of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
Embodiments of the present general inventive concept may also provide methods of treating a device-substrate to prevent the device-substrate from being broken, and support-substrates used therein.
According to an exemplary embodiment of the present general inventive concept, a method of treating a device-substrate may include: providing the device-substrate having an integrated circuit; bonding a first top surface of the device-substrate to a support-substrate; and polishing a first bottom surface of the device-substrate. The support-substrate may include a second top surface, a second bottom surface opposite to the second top surface, and a sidewall connecting the second top and bottom surfaces; the support-substrate may include a grooved portion spaced apart from the sidewall and blocking a crack occurring from the sidewall.
The grooved portion may include a first groove formed in the second top surface and a second groove formed in the second bottom surface; and the second groove may be spaced apart from the first groove.
A depth of the first groove may be greater than a depth of the second groove.
An area of the first top surface of the device-substrate may be substantially equal to an area of the second top surface of the support-substrate.
The grooved portion may have a ring-shape in a plan view.
The grooved portion may have a toothed wheel-shape in a plan view.
The sidewall of the support-substrate may have a concave-convex part.
The method may further include: forming a via-hole in the device-substrate extending from the first top surface toward the first bottom surface of the device-substrate; and forming a via-electrode in the via-hole.
The method may further include: after polishing the first bottom surface, etching the polished first bottom surface to expose the via-electrode.
According to another exemplary embodiment of the present general inventive concept, a support-substrate may include: a top surface; a bottom surface opposite to the top surface; a sidewall connecting the top and bottom surfaces; and a grooved portion spaced apart from the sidewall and blocking a crack in the support-substrate occurring from the sidewall.
The grooved portion may include a first groove formed in the top surface; and a second groove formed in the bottom surface and spaced apart from the second groove.
A depth of the first groove may be greater than a depth of the second groove.
The grooved portion may have a ring-shape in a plan view.
The grooved portion may have a toothed wheel-shape in a plan view.
The sidewall may have a concave-convex part.
In the method of treating a device-substrate, an area of the first bottom surface of the device substrate may be less than an area of the first top surface of the device substrate.
In the method of treating a device-substrate, the first and second grooves may have different shapes.
According to another exemplary embodiment of the present general inventive concept, a method of treating a device-substrate may include: providing a support-substrate having a grooved portion, the grooved portion being configured to block a crack in the support-substrate occurring from a sidewall of the support-substrate; bonding the support-substrate to a first surface of the device-substrate; and polishing a second surface of the device-substrate, the second surface being opposite to the first surface.
According to another exemplary embodiment of the present general inventive concept, a support-substrate may include: a first surface; a second surface opposite the first surface; a sidewall connecting the first and second surfaces; and a grooved portion formed in at least the first or second surface, the grooved portion being configured to block a crack in the support-substrate occurring from the sidewall.
These and/or other features and utilities of the present general inventive concept will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
The present general inventive concept will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the present general inventive concept are shown and like reference numerals refer to like elements throughout. The embodiments are described below in order to explain the present general inventive concept while referring to the figures. The advantages and features of the present general inventive concept and methods of achieving them will be apparent from the following exemplary embodiments that will be described in more detail with reference to the accompanying drawings. It should be noted, however, that the present general inventive concept is not limited to the following exemplary embodiments, and may be implemented in various forms. Accordingly, the exemplary embodiments are provided only to disclose the present general inventive concept and let those skilled in the art know the category of the present general inventive concept. In the drawings, embodiments of the present general inventive concept are not limited to the specific examples provided herein and details are exaggerated for clarity.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used herein, the singular terms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it may be directly connected or coupled to the other element or intervening elements may be present.
Similarly, it will be understood that when an element such as a layer, region or substrate is referred to as being “on” another element, it can be directly on the other element or intervening elements may be present. In contrast, the term “directly” means that there are no intervening elements. It will be further understood that the terms “comprises”, “comprising,”, “includes,” and “including”, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Additionally, the embodiments described herein will be described with reference to sectional views described in the Figures as ideal exemplary views of the present general inventive concept. Accordingly, shapes of the exemplary views may be modified according to manufacturing techniques and/or allowable errors. Therefore, the exemplary embodiments of the present general inventive concept are not limited to the specific shapes illustrated in the Figures, but may include other shapes that may be created according to manufacturing processes. Areas exemplified in the Figures have general properties, and are used to illustrate specific shapes of elements. Thus, the Figures should not be construed as limiting the scope of the present general inventive concept.
It will be also understood that although the terms first, second, third etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a first element in some embodiments could be termed a second element in other embodiments without departing from the teachings of the present invention. Exemplary embodiments of aspects of the present general inventive concept explained and illustrated herein include their complementary counterparts.
Moreover, exemplary embodiments are described herein with reference to cross-sectional illustrations and/or plane illustrations that are idealized exemplary illustrations. Accordingly, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, exemplary embodiments should not be construed as limited to the shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an etching region illustrated as a rectangle will, typically, have rounded or curved features when manufactured. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of exemplary embodiments.
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Even though not shown in the drawings, after the device-substrate 10 is separated from the support-substrate 30, the device-substrate 10 may be divided into stack structures by a sawing process and/or a dicing process. Each of the stack structures may include a lower chip (not shown) and the upper chip 60 which are sequentially stacked. The lower chip may include the integrated circuit 12. The lower chip may have a size similar to that of the upper chip 60.
After operation S100, the support-substrate 30 may be reused for flat fixing another device substrate according to the same order of operations described above with reference to
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Thus, the method of treating the device-substrate according to exemplary embodiments of the present general inventive concept may prevent the device-substrate 10 from being broken by the crack 70 of the support-substrate 30.
The support-substrate 30 may be variously modified according to the shape of the grooved portion 40 and the shape of the second sidewall 35. These will be described herein.
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When the first and second grooves 42 and 44 are disposed at different distances from the second sidewall 35, a neck 36 is disposed between the first groove 42 and the second groove 44. If the crack 70 may occur from the second sidewall 35, the first and second grooves 42 and 44 may block the crack 70. The crack 70 may proceed between the second top surface 31 and the second bottom surface 33 from the second sidewall 35. The crack 70 may be blocked at the neck 36 between the first and second grooves 42 and 44.
Thus, it is possible to prevent the support-substrate 30 according to the first exemplary embodiment from being broken by the crack 70.
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Thus, it is possible to prevent the support-substrate 30 according to the second exemplary embodiment from being broken by the crack 70.
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Thus, it is possible to prevent the support-substrate 30 according to the third exemplary embodiment from being broken by the crack 70.
According to exemplary embodiments of the present general inventive concept, the support-substrate 30 may fix the device-substrate 10 by the adhesive layer 20. The support-substrate 30 may include the second top surface 31, the second bottom surface 33 opposite to the second top surface 31, and the second sidewall 35 connecting the second top and bottom surfaces 31 and 33. The support-substrate 30 may include the grooved portion 40 spaced apart from the second sidewall 35 by distance d and formed at the top surface and/or the bottom surface thereof. The groove may block the crack 70 occurring from the second sidewall 35 of the support-substrate 30. Thus, it is possible to prevent the support-substrate 30 from being broken by the crack 70. As a result, breakage of the device-substrate 10 may be prevented.
While the present general inventive concept has been described with reference to example embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the present general inventive concept. Therefore, it should be understood that the above exemplary embodiments are not limiting, but illustrative. Thus, the scope of the present general inventive concept is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing description.
Number | Date | Country | Kind |
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10-2012-0061125 | Jun 2012 | KR | national |