Embodiments of the present disclosure relate to electronic packages, and more particularly to packaging architectures with core bumps with holes and bridge bumps without holes.
In advanced electronic packaging architectures multiple dies are stitched together. This die stitching allows for the overlying dies to have a smaller footprint while maintaining high computing performance. Shrinking the die size improves die yield and therefore can aid in cost reduction. However, stitching the dies together is not a simple task. Particularly, a bridge die embedded in the package substrate will have high density routing in order to communicatively couple together a pair of dies. The high density routing requires bumps (also referred to as bridge bumps) with a small pitch and critical dimension.
Particularly, the bridge die bump pitch and critical dimension is significantly smaller than the bump pitch and critical dimension of the bumps (also referred to as core bumps) that couple the dies to the package substrate. The variation in bump size between the bridge bumps and the core bumps results in uneven bump heights after reflow. This variation, sometimes referred to as average bump thickness variation (rBTV) can lead to assembly issues. In one instance a fly-cutting process is used to reduce rBTV. However, such processes introduce another processing step into the process flow, which increases cost of assembly. Additionally, the fly-cutting process may not provide the desired rBTV values needed for high yielding advanced packaging applications, and prevents further scaling to smaller dimensions.
Described herein are packaging architectures with core bumps with holes and bridge bumps without holes, in accordance with various embodiments. In the following description, various aspects of the illustrative implementations will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations are set forth in order to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order not to obscure the illustrative implementations.
Various operations will be described as multiple discrete operations, in turn, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
As noted above, advanced electronic packaging architectures are beginning to use bridge dies in order to couple together overlying dies. For example, a pair of compute dies may be communicatively coupled together using a bridge die. Generally, the bumps on the bridge die have smaller critical dimension and pitch than the core bumps that connect the overlying dies to the package substrate. The bridge may have high density routing in order to couple the overlying dies together.
The differences in bump critical dimension between the bridge bumps and the core bumps can lead to significant assembly problems. Particularly, bump thickness variation (BTV) after solder reflow generates assembly issues. Generally, the smaller bridge bumps will have a smaller standoff height than the larger core bumps. An example of such a situation is shown in
Referring now to
As shown, solder 111 and solder 121 is provided on the top surfaces of the first bump 110 and the second bump 120, respectively. As shown, the thicknesses of the solder 111 and the solder 121 are substantially similar to each other. This is because the solder 111 and 121 may be plated with a uniform solder plating process. Since the first bump 110 and the second bump 120 have the same thickness, the standoff height of both solders 111 and 121 may be substantially similar to each other.
Referring now to
Accordingly, embodiments disclosed herein include bump architectures that minimize rBTV. Particularly, the larger core bumps include a hole through their center. That is, the core bumps may be referred to as ring shaped since the hole generates a ring like architecture. The hole may be used as a reservoir in order to hold a portion of the volume of the solder in order to minimize the difference D between the standoff heights of the core bumps and the bridge bumps. In some instances the solder completely fills the hole. In other embodiments, the solder partially fills the hole. Through analysis, modeling, and/or experimentation, the size of the hole can be modulated in order to provide an improved rBTV.
Referring now to
In an embodiment, a first pad 210 and a second pad 220 may be provided on the package substrate. The first pad 210 and the second pad 220 may have different width dimensions. For example, the first pad 210 may be smaller than the second pad 220. In a particular embodiment, the first pad 210 may have a width that is up to approximately 40 μm, and the second pad 220 may have a width that is up to approximately 80 μm. Though, larger widths may also be used for either pad 210 and 220 in some embodiments. In an embodiment, a thickness of the first pad 210 and a thickness of the second pad 220 may be substantially similar. In an embodiment, solder 211 and solder 221 are plated on the top surfaces of the first pad 210 and the second pad 220, respectively. In the pre-reflow state shown in
In an embodiment, the second pad 220 may comprise a hole 225. The hole 225 may pass through an entire thickness of the second pad 220. That is, the underlying package substrate 201 may be exposed by the hole 225. The hole 225 may have any suitable dimension. Particularly the dimensions of the hole 225 may be chosen in order to ensure low rBTV after reflow, as will be described in greater detail below.
Referring now to
In the illustrated embodiment, the first pad 210 and the second pad 220 are adjacent to each other. In a particular embodiment, the first pad 210 may be on a bridge (not shown), and the second pad 220 may be directly on the package substrate 201. The first pad 210 may be referred to as a bridge bump, and the second pad 220 may be referred to as a core bump. In an embodiment, the first pad 210 may be proximate to a center of the package substrate 201, and the second pad 220 may be proximate to an outer edge of the package substrate 201.
Referring now to
The uniform standoff height H is enabled by the presence of the hole 225 in the second pad 220. The hole 225 provides extra volume for the solder 221 to fill. Since the extra volume is directed downwards towards the package substrate 201, the top of the solder 221 does not extend up past the top of the solder 211. In an embodiment, the hole 225 is entirely filled by the solder 221. In other embodiments, the hole 225 is at least partially filled by the solder 221. In an embodiment, the solder 221 may be referred to as spanning across the width of the hole 225. The solder 221 may flow into the hole 225 as a result of surface tension forces, capillary forces, or the like.
Referring now to
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In an embodiment, the second pad 320 may comprise a hole 325. The hole passes through an entire thickness of the second pad 320. That is, the hole 325 may expose a portion of the package substrate 301 below the second pad 320. In an embodiment, the hole 325 may have a second width W2. The second width W2 is smaller than the first width W1. The presence of the hole 325 results in the second pad 320 having a ring shaped structure. The second width W2 may be equal to or smaller than the thickness T. In a particular embodiment, the second width W2 may be up to approximately half the thickness T. In some embodiments, the hole 325 may be described as being a high aspect ratio feature. That is, a depth of the hole (i.e., the thickness T) may be three times as large as the second width W2 or greater. In a particular embodiment, the second width W2 may be up to approximately 15 μm. The dimensions of the hole 325 may be chosen in order to provide a desired standoff height for a solder that is provided over the second pad 320. For example, the dimensions of the hole 325 may be chosen based on modelling, experimentation, or the like.
Referring now to
In an embodiment, the reflown solder 321 may also at least partially fill the hole 325. In the embodiment shown in
Referring now to
In an embodiment, the solder 321 partially fills the hole 325. That is, the solder 321 may extend down into the hole 325 from above the hole 325. This partial filling may result in a bottom region of the hole 325 being unfilled. As such, an air gap may be provided between the bottom of the solder 321 and the package substrate 301. The bottom of the solder 321 may be rounded in some embodiments due to surface tension effects.
Referring now to
In an embodiment, the first pad 410 may have a width that is less than a width of the second pad 420. Accordingly, rBTV can become an issue. In order to mitigate the differences in rBTV, a hole 425 is provided in the second pad 420. The hole 425 provides excess volume that the solder 421 can occupy in order to mitigate rBTV. As shown in
In an embodiment, the die 440 may be a compute die. For example, the die 440 may be a processor, a graphics processor, a system on a chip (SoC), an ASIC, or the like. The die 440 may also be a memory die or any other type of die. While a single die 440 is shown, it is to be appreciated that a plurality of dies may be coupled to the package substrate 401. In some instances a bridge (not shown) may communicatively couple together different dies. The first pad 410 may be provided over the bridge and the second pad 420 may be adjacent to the bridge.
Referring now to
In an embodiment, the footprint of the dies 540A and 540B may at least partially overlap the bridge 550. First pads 510 may be provided on the bridge 550 in order to connect to the dies 540A and 540B. In an embodiment, the first pads 510 may have a first dimension and spacing. For example, the width of the first pads 510 may be up to approximately 40 μm. Though, larger first pads 510 may also be used in some embodiments. Since the first pads 510 are on the bridge 550, they may alternatively be referred to as bridge pads 510.
In an embodiment, second pads 520 may be provided under the dies 540A and 540B, but outside the footprint of the bridge 550. The second pads 520 may be referred to as core pads in some embodiments. The second pads 520 may have a second dimension that is greater than the first dimension. For example, the second pads 520 may have a width that is up to approximately 80 μm. Though, larger widths may also be used for the second pads 520. In order to mitigate rBTV, holes 525 are provided in a center of the second pads 520. The holes 525 may extend through an entire thickness of the second pads 520 in order to expose the underlying package substrate 501.
In the illustrated embodiment, all of the holes 525 are shown as having the same dimension (e.g., diameter). However, in other embodiments, the holes 525 may have a variable dimension. For example, the holes 525 for pads towards the edge of the bump field may have a different diameter than the holes 525 for pads towards the center of the bump field. More generally, any systematic rBTV can be accounted for by varying the size of the holes 525.
Referring now to
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In an embodiment, a plurality of pads 610 may be provided over a top surface of the bridge 650. The pads 610 may be referred to as bridge pads 610 since they are formed on the bridge 650. In an embodiment, a dimension of the bridge pads 610 may be smaller than a dimension of the core pads 620. For example, a diameter of the bridge pads 610 may be up to approximately 40 μm. In an embodiment, the top surface of the bridge pads 610 may be substantially coplanar with a top surface of the core pads 620.
Referring now to
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In an embodiment, the solder 621 may flow into the holes 625. The solder 621 may completely fill the holes 625 so that a portion of the solder 621 contacts the package substrate 601. In other embodiments, the solder 621 partially fills the holes 625. More generally, the solder 621 may be described as spanning across the width of the holes 625.
Referring now to
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In an embodiment, a bridge 750 is embedded in the package substrate 701. The bridge 750 may include high density routing (not shown) that communicatively couples the first die 740A to the second die 740B. The dies 740 may be any type of die, such as compute dies, memory dies, or the like. In an embodiment, solder 711 may couple the dies 740 to first pads 710 on the bridge 750. The dies 740 may further be coupled to the package substrate 701 by solder 721 and second pads 720. The second pads 720 may include holes 725 that are at least partially filled by the solder 721. The first pads 710 may be smaller than the second pads 720.
These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communication chip 806 enables wireless communications for the transfer of data to and from the computing device 800. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 806 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 800 may include a plurality of communication chips 806. For instance, a first communication chip 806 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 806 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 804 of the computing device 800 includes an integrated circuit die packaged within the processor 804. In some implementations of the invention, the integrated circuit die of the processor may be part of an electronic package that comprises bridge bumps and core bumps, where the core bumps include holes that are at least partially filled by solder, in accordance with embodiments described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 806 also includes an integrated circuit die packaged within the communication chip 806. In accordance with another implementation of the invention, the integrated circuit die of the communication chip may be part of an electronic package that comprises bridge bumps and core bumps, where the core bumps include holes that are at least partially filled by solder, in accordance with embodiments described herein.
The above description of illustrated implementations of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications may be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Example 1: an interconnect, comprising: a substrate; a pad over the substrate; a hole through the pad, wherein the hole exposes a portion of the substrate; and a solder over the pad, wherein the solder bridges across the hole through the pad.
Example 2: the interconnect of Example 1, wherein the solder fully fills the hole.
Example 3: the interconnect of Example 1, wherein the solder partially fills the hole.
Example 4: the interconnect of Examples 1-3, wherein a width of the hole is less than a thickness of the pad.
Example 5: the interconnect of Example 4, wherein the width of the hole is up to half the thickness of the pad.
Example 6: the interconnect of Example 4 or Example 5, wherein the width of the hole is up to approximately 15 μm.
Example 7: the interconnect of Examples 4-6, wherein an outer width of the pad is up to approximately 80 μm.
Example 8: the interconnect of Examples 1-7, wherein the solder comprises tin and the pad comprises copper.
Example 9: the interconnect of Examples 1-8, wherein the substrate is a package substrate.
Example 10: the interconnect of Example 9, wherein the package substrate is coupled to a processor of a computing system.
Example 11: the interconnect of Example 9, further comprising: a board coupled to the package substrate; and a die coupled to the package substrate, wherein the solder couples the die to the package substrate.
Example 12: an electronic package, comprising: a package substrate; a bridge embedded in the package substrate; a first pad on the bridge; and a second pad on the package substrate adjacent to the bridge, wherein the second pad comprises a hole through the second pad.
Example 13: the electronic package of Example 12, wherein the hole is at a center of the second pad.
Example 14: the electronic package of Example 12 or Example 13, wherein a width of the first pad is smaller than a width of the second pad.
Example 15: the electronic package of Example 14, wherein the width of the first pad is up to approximately 40 μm, and wherein the width of the second pad is up to approximately 80 μm.
Example 16: the electronic package of Examples 12-15, wherein a width of the hole is less than a thickness of the second pad.
Example 17: the electronic package of Example 16, wherein the width of the hole is up to half the thickness of the second pad.
Example 18: the electronic package of Examples 12-17, further comprising: a first reflown solder on the first pad; and a second reflown solder on the second pad.
Example 19: the electronic package of Example 18, wherein a top surface of the first reflown solder is approximately coplanar with a top surface of the second reflown solder.
Example 20: the electronic package of Example 18 or Example 19, wherein the second reflown solder at least partially fills the hole.
Example 21: the electronic package of Example 20, wherein the second reflown solder fully fills the hole.
Example 22: the electronic package of Examples 12-21, further comprising: a first die coupled to the electronic package; a second die coupled to the electronic package, wherein the bridge communicatively couples the first die to the second die; and a board coupled to the electronic package.
Example 23: an electronic system, comprising: a board; a package substrate coupled to the board; a bridge embedded in the package substrate; first pads on the bridge; second pads on the package substrate, wherein the second pads comprise holes through the second pads; a first die coupled to the electronic system by first pads and second pads; and a second die coupled to the electronic system by first pads and second pads.
Example 24: the electronic system of Example 23, wherein a solder is provided over the first pads and the second pads, and wherein the solder at least partially fills the holes in the second pads.
Example 25: the electronic system of Example 23 or Example 24, wherein the package substrate comprises a glass core.