This application claims priority to German Patent Application 10 2008 030 559.6, which was filed Jun. 27, 2008 and is incorporated herein by reference.
The invention relates to a chip arrangement and a method of manufacturing a chip arrangement.
The development of electronic components in the form of a chip arrangement, for example, comprising a processor and a storage element, is affected by the requirements of a permanently growing, higher productivity of the electronic components with a demand for miniaturization and cost saving in their manufacturing.
According to an embodiment, a chip arrangement and a method of manufacturing a chip arrangement will be provided, which cope with these requirements.
According to an embodiment of this invention, a chip arrangement will be created, providing a logic chip with contacts on one side, at least one memory chip arrangement with electronic contacts on at least one side and a substrate with electronic contacts on both sides of the substrate. The logic chip is arranged at the substrate and conductively coupled with the substrate. The memory chip arrangement is arranged on the logic chip facing the side of the substrate and is conductively coupled with the logic chip. The substrate also includes a plurality of electrical connections between the contacts of the one side and of the other side.
According to a further embodiment of the invention, a method for manufacturing a chip arrangement is provided. A logic chip, at least one memory chip arrangement and a substrate are provided. The substrate includes contacts for an electrically conductive connection on both sides and a recess of one side. The memory chip arrangement is arranged on the logic chip, forming a mechanical and electrically conductive connection between the memory chip arrangement and the logic chip. The logic chip is arranged on the substrate by placing the corresponding memory chip arrangement in the recess of the substrate forming a mechanical and electrically conductive connection between the logic chip and the substrate.
According to a further embodiment of the invention, a method will be created to manufacture a chip arrangement. A logic chip, at least one memory chip arrangement, and a substrate are provided. The substrate includes contacts for an electrically conductive connection and a thru hole. A further substrate includes contacts for an electrically conductive connection. The memory chip arrangement is arranged in the thru hole of the substrate. The logic chip is arranged on the substrate and a mechanical and electrically conductive connection is provided between the logic chip and the substrate and between the logic chip and the memory chip arrangement. The substrate is arranged on the further substrate and a mechanical and electrically conductive connection is provided between the substrate and the further substrate and between the memory chip arrangement and the further substrate.
In the following, embodiments will be illustrated according to the invention with reference to the enclosed drawings.
The drawings show:
As is shown in
The memory chip arrangement 20 is arranged on the logic chip 10 at the side facing the substrate 30 and is electrically conductively coupled to the logic chip 10. The logic chip 10 is arranged on the substrate 30 and electrically conductively coupled with it, wherein the substrate 30 comprises at least one recess 31, in which at least the memory chip arrangement 20 is arranged, so that the height of the memory chip arrangement 20 has no influence on the distance between the logic chip 10 and the substrate 30. The surfaces of the logic chip 10 and the substrate 30 facing each other each comprise a plurality of electrical contacts, with an electrically conductive connection formed between them, which may be signal lines or power lines. The contacts as well as the connections the connecting lines between them are arranged around the recess 31.
The memory chip arrangement 20 can be formed of two or more memory chips stacked on top of each other, so that the memory capacity of the memory chip arrangement 20 is accordingly adjustable while simultaneously diminishing the required contact area. Depending on the application of the chip arrangement and the required storage capacity, for example, 4, 8, 12, or 16 memory chips may be stacked on top of each other. A chip arrangement 20 having a reduced contact area, i.e., reduced area for providing contacts, with constant or increased storage capacity can be realized this way. The memory chips in the memory chip arrangement may be DRAM.
According to an embodiment the memory chip arrangement 20 may comprise at least one logic chip additionally to the memory chips.
The memory chip arrangement 20 comprises contacts for an electrically conductive connection of the memory chip arrangement 20 with the logic chip 10, thereby electrically conductively connecting the memory chip arrangement 20 and the logic chip 10. Depending on the embodiment the memory chip arrangement 20 may comprise additional contacts for the electrically conductive connection with the further substrate 40, so that the contacts are arranged at the free upper side of the uppermost memory chip of the memory chip arrangement 20 or alternatively at the free upper side of the uppermost memory chip and the free bottom side of the bottom memory chips of the memory chip arrangement 20.
The connections between the contacts of the memory chip arrangement 20 and the contacts of the specific memory chips or the memory chips and the at least one logic chip of the chip stack may be formed, for example, by thru vias (Thru-Silicon-Via) through the chips. By this connecting technique a comparatively small, compact and powerful memory chip may be provided.
As can be seen from the view of
The view of
The logic chip 10, which may be a central processing unit (CPU) may have a size of approximately 200 mm2. The reference numeral 20′ represents a typical planar DRAM with an area of approximately 100 mm2 and the memory chip arrangement 20, which may be a DRAM with a stack of 8 stacked chips, is represented by an area of 12.5 mm2.
As can be seen from this view, the corresponding chip arrangement provides a free area 20′ around the memory chip arrangement 20 in which the most or all of the interconnects as power lines or signal lines between the logic chip 10 and the substrate arranged underneath it (not shown) may be arranged.
Since the substrate 30 comprises, according to an embodiment a recess 31 in which the memory chip arrangement 20 may be positioned, the interconnect lines between the logic chip 10 and the substrate may be kept at a short length, while the interconnect lines between the memory chip arrangement 20 and the logic chip 10 can as well be kept at a short length due to the arrangement.
Compared to a conventional arrangement, in which, for example, a logic chip and a memory chip arrangement 20, are both incorporated in separate housings and positioned beside each other on a substrate, the interconnect lines of the chip arrangement according to an embodiment of the invention can be drastically shortened, thereby improving the signal and current transfer rate and reducing the energy loss compared to a conventional arrangement.
While in view of
The chip arrangement in
As can be seen at least schematically from
A further way to provide the electrically conductive connections between the contacts of the memory chip arrangement 20 and the contacts of the logic chip 10 may comprise providing an electrically conductive adhesive between the memory chip arrangement 20 and the logic chip 10.
In the embodiment shown in
As can be further seen in
As has been already explained with regard to
The contacts 41 arranged on the further substrate 40 at the side 42 facing the logic chip 10 are connected to contacts 45 of the further substrate 40 at the bottom side 42, wherein the contacts 44 may be connected with contacts 44 having, for example, the form of solder elements in order to connect to a further mounting layer. The further substrate 40 may, for example, be formed from one or more silicon layers, one or more resin layers or alike, wherein the routing of the interconnection lines between the contacts 41 and the contacts 45 may be realized in various ways on or within the further substrate 40, for example, by a redistribution layer arranged on the upper side 42 of the further substrate 40.
Within the embodiment shown in
a-3e, collectively
As shown in view
As can be seen in view
The substrate 30 comprises a plurality of electrically conductive connections between the contact 34 on the one side 32 and contacts 35 on the opposite side 33. The interconnects between the contacts 34 and the contacts 35 may, for example, be realized by thru vias through the substrate 30. A different required positioning of the contacts 34 and/or the contacts 35 on the corresponding sides of the substrate 30, for example, by adapting to the arrangement of contacts of the logic chip 10 to be mounted or by adapting by the arrangement of contacts of the further substrate 40 to be mounted may, for example, be realized by a redistribution layer on the corresponding side. Although in the described embodiments the substrate 30 with the recess 31 is realized as one piece, it is to be understood that the substrate 30 may as well be composed of two or more assembled portions of a substrate.
As shown in view
After placing the memory chip arrangement 20 into the recess 31 of the substrate 30 the memory chip arrangement 20 can be functionally tested.
As shown in view
In order to realize an electrically conductive connection between the contacts 34 of the substrate 30 and the corresponding contacts of the logic chip 10, as well as between the contacts of the memory chip arrangement 20 and the corresponding contacts of the logic chip 10, the contacts of the logic chip 10 may be equipped, for example, with solder contact elements, such as solder balls before mounting it to the substrate 30. Even without referencing in the description of the embodiments in detail to it, it is to be understood that the contacts are formed according to the connection technique to be used. This means that the contacts of the logic chip 10, the contacts of the memory chip arrangement 20, and the contacts of the substrate 30 as well as the further substrate 40, if being used, may comprise a material, which is adapted to form a connection with a solder material in case that the connection of the corresponding contacts is intended to be realized by a solder process. In the case that the connection between corresponding contacts is to be made using a thermo compression bonding process, the contacts are formed accordingly. In case an electrically conductive interconnection between the contacts is to be realized using a conductive adhesive, the contacts are formed in a suitable manner.
In the case where the electrical interconnection between the logic chip 10 and the substrate 30 and the corresponding contacts of the memory chip arrangement 20 on the one side and the electrical connection between the substrate 30 and the memory chip arrangement 20 with the further substrate 40 on the other side is to be realized using a solder process, the logic chip 10 in the view of
As can seen in view of
After the chip arrangement according to this embodiment has been completed, a solder process may be performed in order to form a mechanically stable connection between the contacts and the solder contact elements and to realize the corresponding electrically conductive connections.
Subsequently the contacts 45 at the bottom side of the further substrate 40 of the chip arrangement may be provided with solder balls. The chip arrangement according to an embodiment may then be mounted into a housing, if desired.
With regard to
As shown in view
As shown in
The logic chip 100 comprises at one side, contacts that are, according to the embodiment shown, equipped with solder contacts elements 101, 102. The solder contacts elements 102 are arranged in an area, in which the memory chip arrangement 200 is to be positioned, and the solder contact elements 101 are distributed around the solder contact elements 102.
As illustrated in
As shown in
After this step, the chip arrangement may undergo a solder process, in which stable, electrically conductive connections between the contacts comprising the solder contact elements 101 and the corresponding contacts on the upper side of the substrate as well as between the contacts comprising the solder contact elements 102 and the corresponding contacts on the upper side 202 of the memory chip arrangement 200 are formed. Subsequently, in order to stabilize the chip arrangement, a suitable backfill material 700 may be introduced into the spacing between the logic chip 100 thereby surrounding the connecting portions between them.
As shown in
The interconnections or interconnection lines between the contacts at the upper side 202 of the memory chip arrangement 200 and the solder contact elements 306 at the bottom side 303 of the substrate 300 required to supply power to the memory chip arrangement 200 may, for example, be realized by a redistribution layer, which is formed on the side of the logic chip 100 facing the memory chip arrangement 200. In other words a voltage supplied to the solder contact elements 306 via an interconnection line extending from corresponding contacts may be transferred to predetermined contacts at the upper side 302 of the substrate 300 and further to predetermined contacts of the memory chip arrangement 200 via a redistribution layer formed along the logic chip 100. Optionally, the interconnection lines providing an electrically conductive connection between the corresponding contacts of the memory chip arrangement 200 and the corresponding circuitry of the logic chip 100 may be realized by a redistribution layer formed on the logic chip 100.
With reference to the chip arrangement according to
As explained within the embodiment of
In case the substrate 300 acting as carrier for the logic chip 100 comprises silicon, the substrate as well as the logic chip 100 may be provided ready for contact on the wafer level, since the redistribution layers may be processed on the wafer level. The risk of damage due to different lateral expansion can be prevented, because in a chip arrangement according to an embodiment, the logic chip, the memory chip arrangement, the substrate and the optional further substrate comprise silicon and therefore have equivalent thermal expansion properties.
With the chip arrangement according to an embodiment of the invention an electronic component is provided comprising a logic chip, a memory chip arrangement as a chip stack and a substrate serving as a carrier wherein the logic chip 100 having a significantly larger area compared to the memory chip arrangement 200 is arranged on the memory chip arrangement 200, the chip arrangement being adapted to allow arrangement of at least the majority of the plurality of power and signal lines between the logic chip and the carrier, here the substrate 300, around the memory chip arrangement 200, such that the memory chip arrangement 200, here, for example, a DRAM, is not affected by the plurality of the power and signal lines. Since the substrate 300 may also be used as a carrier comprising contacts for conductive connection with the next mounting layer, and the plurality of power and signal lines between the logic chip 100 and the connections of the next mounting layer only leads through the substrate 300, the chip arrangement comprises significantly reduced connections paths, thereby strongly reducing voltage loss and strongly improving the performance of the chip arrangement. Since the memory chip arrangement 200 is coupled directly to the logic chip 100 the interconnection lines between the memory chip arrangement 200 and the logic chip 100 may be realized in the shortest possible way thereby improving the power and signal transfer rate between the memory chip arrangement 200 and the logic chip 100.
Since the logic chip 100 forms the uppermost element of the chip arrangement according to an embodiment of the invention, a heat spreader element may be arranged directly on top of it. As is to be understood, the chip arrangement according to an embodiment may be incorporated into a package, which may be manufactured by die casting wherein the bottom side 303 of the substrate 300 with the solder contact elements 306 at the connection side may be kept free of the housing material in order to allow coupling to a next mounting layer.
Accordingly, a housing or package including a CPU and a DRAM may be provided with a chip arrangement according to an embodiment of the invention, the housing or package comprising a reduced height, providing an improved energy efficiency due to significantly reduced paths between the CPU and the substrate serving as a carrier/circuit board as well as between the CPU and the DRAM, and comprising no reduction of the storage capacity of the DRAM due to the use of a DRAM as a chip stack as described before.
Referring to
Similarly, a logic chip 10 as described in prior embodiments is provided. Logic chip contacts 1011 are formed on the logic chip 10 as shown in
The memory chip arrangement is attached to the logic chip 10 via the memory chip arrangement contacts 2001. In various embodiments, the height ‘b’ of the logic chip contacts 1011 (see
Referring to
As illustrated in
Referring to
Referring to
Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. For example, it will be readily understood by those skilled in the art that many of the features, functions, processes, and materials described herein may be varied while remaining within the scope of the present invention.
Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.
Number | Date | Country | Kind |
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10 2008 030 559 | Jun 2008 | DE | national |
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Number | Date | Country | |
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20090321959 A1 | Dec 2009 | US |