This application is based upon and claims the benefit of priority of Japanese Patent Application No. 2010-133371, filed on Jun. 10, 2010, the entire contents of which are incorporated herein by reference.
The embodiment discussed herein is related to amounting structure for mounting an electronic component on a board.
Up until know, there has been discussed a problem of providing a semiconductor device having a flip-chip structure of high connection reliability in which occurrence of incomplete connection due to a difference in thermal expansion between a functional element device and a circuit device can be prevented, the connection body of a circuit board and a functional element device rejected in electrical inspection after temporary connection can be easily reconnected after temporarily separated, and low thermal resistance can be ensured even when a large power consuming function element device having simple structure and a low package cost is used; its manufacturing method; and a coil spring cutting jig and a coil spring feed jig for use therein.
Further, there has been discussed a problem of finely absorbing stress concentrated in connection parts in a constitution wherein parts between connection pads of a semiconductor chip which is subjected to flip chip bonding and connection electrodes of a circuit board are electrically connected by using coil springs.
Furthermore, there has been discussed a problem of providing information equipment capable of emitting heat inside the information equipment into air via exhaust ports without placing a burden on a user and making the user uncomfortable.
Patent Document 1: Japanese Laid-open Patent Publication No. 2002-151550
Patent Document 2: Japanese Laid-open Patent Publication No. 2004-140195
Patent Document 3: Japanese Laid-open Patent Publication No. 2009-211133
According to an aspect of the present invention, there is provided a mounting structure for mounting an electronic component on a circuit board. The mounting structure includes an interposer provided between the electronic component and the circuit board; and a plurality of spiral conductors formed in the interposer. The plurality of spiral conductors have one end thereof bonded to corresponding one of external connection terminals of the electronic component and the other end thereof bonded to corresponding one of electrodes of the electronic component.
The object and advantages of the present invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the present invention, as claimed.
In many cases, electronic devices incorporate circuit boards on which electronic components such as semiconductor devices are mounted. With recent progress in miniaturization of the electronic devices, the circuit boards incorporated into the electronic devices have been miniaturized by high density mounting and the electronic components such as the semiconductor devices mounted on the circuit boards have been also miniaturized. Accordingly, mounting structures for mounting the electronic components on the circuit boards have been also miniaturized.
As bonding members for mounting the semiconductor devices on the circuit boards, solder bumps are often used. Solder bonding using the solder bumps provides electrical connections and mechanically fixes the semiconductor devices to the circuit boards. Where the mounting structures are miniaturized as described above and the solder bumps are made small, solder bonding parts are also made small. Therefore, the solder bump bonding parts are easily deformed and damaged due to thermal stress and external pressure, which results in poor connections being prone to occur.
Here, referring to
When an external force is applied to a part of the circuit board 3 as illustrated in
If such an external force is repeatedly applied to the circuit board 3, the stress is repeatedly concentrated between the solder bonding part 2a and the connection pad 4, which in turn may separate the end of the solder bonding part 2a from the connection pad 4. Further, if the separation of the end of the solder bonding part 2a is transmitted into the solder bonding part 2a and the connection pad 4, an electrical connection between the solder bonding part 2a and the connection pad 4 is lost, which results in the occurrence of a poor connection.
Further, for example, where the semiconductor device has a base material formed of silicon and the circuit board 3 has a base material formed of a glass epoxy resin, there is a great difference in thermal expansion coefficient between them and thus thermal stress occurs in their bonding parts (solder bumps). If the thermal stress due to the difference in thermal expansion coefficient repeatedly occurs, cracks are caused in the bonding parts (solder bumps) on the side closer to the semiconductor device, which results in the occurrence of poor connections.
In view of the above problems, there has been employed a method of filling an underfill material in a part between mounted semiconductor devices and a circuit board to strengthen solder bonding parts. In other words, the underfill material formed of an epoxy resin or the like is filled around the solder bonding parts to be strengthened at their peripheries, and the bottom surfaces of the semiconductor devices and the front surface of the circuit board are bonded together by the underfill material so as to be mechanically fixed. Thus, the pressure resistance and long-term reliability of the solder bonding parts are improved.
Meanwhile, with recent progress in miniaturization and functional capability of, particularly, electronic devices such as mobile computers including notebook computers and mobile phones, pressure applied to the housings of the electronic devices is easily transmitted to their inner circuit boards and mounting structures. Therefore, in order to further improve the pressure resistance and long-term reliability of solder bonding parts, an underfill material having increased bonding strength and a higher Young's modulus is used. However, if the bonding strength of the underfill material is increased, it becomes difficult to remove semiconductor devices fixed by the underfill material from a circuit board.
For example, if a malfunction occurs in the semiconductor devices after the semiconductor devices are mounted on the circuit board, it is not possible to remove and replace only the semiconductor device in which the malfunction occurs from the circuit board. Accordingly, the expensive circuit board must be replaced in its entirety, which results in an increase in the spoilage cost of the circuit board. In addition, it is not possible to examine the functions of only the semiconductor device assumed to have the malfunction and analyze a reason for the malfunction. Therefore, the reason for the malfunction cannot be determined, which in turn may increase a defective fraction.
In order to address the above problems, there have been proposed mounting structures (see, for example, Patent Documents 1 through 3) in which resilient bodies such as coil springs are inserted between the electrodes of mounted electronic components and the connection electrodes of a circuit board to relax stress.
Since the mounting structures disclosed in Patent Documents 1 through 3 have the coil springs bonded to the numerous electrodes of the electronic components, they are not suitable for fine mounting structures. In other words, it is difficult to provide the fine coil springs for the numerous electrodes one by one, and the mounting structures disclosed in Patent Documents 1 through 3 cannot be applied to recent semiconductor devices having high-density and miniaturized electrodes.
Therefore, it has been desired to develop a mounting structure capable of improving the pressure resistance and long-term reliability of the bonding parts of semiconductor devices without using an underfill material and capable of easily removing the mounted semiconductor devices from a circuit board.
Next, referring to the accompanying drawings, an embodiment of the present invention is described.
The spiral conductors 14 are formed in a laminated body 16 of a resinous insulation sheet 16a as described below. Accordingly, the spiral conductors 14 are elastically deformable (compressible and expandable) together with the laminated body 16 of the resinous insulation sheet 16a. Thus, stress applied to the solder bumps 12 by an external force and thermal stress due to a difference in thermal expansion coefficient can be relaxed, which in turn makes it possible to reduce damage on the bonding parts of the solder bumps 12.
Here, when an external force is applied to a part of the circuit board 18 as illustrated in
In this embodiment, however, the interposer 16 including the elastically deformable spiral conductors 14 is provided between the solder bumps 12 and the semiconductor device 10. When the spiral conductors 14 and the interposer 16 are elastically deformed, the stress occurring in the solder bumps 12 can be relaxed. In other words, the compression stress occurring in the solder bumps 12 is relaxed in such a manner that the spiral conductors 14 and the interposer 16 are compressed to be elastically deformed. On the other hand, the tensile stress occurring in the solder bumps 12 is relaxed in such a manner that the spiral conductors 14 and the interposer 16 are pulled to be elastically deformed.
In this embodiment, since the spiral conductors 14 and the interposer 16 are elastically deformable in a lateral direction (thermal stress direction), they are deformed in the lateral direction in accordance with the thermal stress. Thus, the thermal stress in the solder bumps 12 is relaxed, excessive stress does not occur in the solder bumps 12, and cracks caused in the solder bumps 12 are prevented. Accordingly, when electronic components such as semiconductor devices are mounted on a circuit board using the mounting structure according to this embodiment, there is no need to fix the electronic components with an underfill material and the mounted electronic components can be easily removed from the circuit board.
Here, a method of forming the spiral conductors 14 is described. According the method described below, the spiral conductors 14 can be provided for the respective plurality of electrodes 10a of the semiconductor device 10 in a lump sum.
First, the semiconductor device 10 having the electrode 10a as illustrated in
Then, a second insulation sheet 16a-2 is laminated on the first insulation sheet 16a-1 including the front surface of the first copper plate 14a-1. The second insulation sheet 16a-2 is formed in such a manner that a photosensitive polyimide film similar to the first insulation sheet 16a-1 is attached to the first insulation sheet 16a-1. Next, as illustrated in
Then, a third insulation sheet 16a-3 is laminated on the second insulation sheet 16a-2 including the front surface of the second copper plate 14a-2. The third insulation sheet 16a-3 is formed in such a manner that a photosensitive polyimide film similar to the first insulation sheet 16a-1 is attached to the second insulation sheet 16a-2. Next, after a part of the polyimide film is cut into a strip shape and removed by photoetching, copper is, for example, plated into the part to form a third copper plate 14a-3 as a conductive part in a third insulation sheet 16a-3. At this time, a strip-shaped opening formed in the third insulation sheet 16a-3 is such that it has its one end overlapped with the second copper plate 14a-2 formed in the second insulation sheet 16a-2 and extends in a direction in which the second copper plate 14a-2 is rotated by 90 degrees relative to its longitudinal direction. Accordingly, the strip-shaped third copperplate 14a-3 formed in the third insulation sheet 16a-3 has its one end bonded to one end of the second copper plate 14a-2 and extends in the direction in which the second copper plate 14a-2 is rotated by 90 degrees relative to the longitudinal direction. The third copper plate 14a-3 has a width of, for example, 50 μm and a length of, for example, 300 μm, but the width and the length of the third copper plate 14a-3 are not limited to these values.
Then, a fourth insulation sheet 16a-4 is laminated on the third insulation sheet 16a-3 including the front surface of the third copper plate 14a-2. The fourth insulation sheet 16a-4 is formed in such a manner that a photosensitive polyimide film similar to the first insulation sheet 16a-1 is attached to the third insulation sheet 16a-3. Next, as illustrated in
In the method described above, the spiral conductor 14 embedded in the interposer 16 can be formed. Then, the solder bumps 12 is formed on the circular fourth copper plate 14a-4 (electrode pad) of the spiral conductors 14 and used as an external connection terminal of the semiconductor device 10.
Note that in the above method, the strip-shaped first through third copperplates 14a-1 through 14a-3 are connected together to form the spiral conductors 14. However, the shapes of the first through third copper plates 14a-1 through 14a-3 are not limited to strips but may be, for example, circular arcs each having a length of ¼ of a circumference.
Further, in the above method, the spiral conductor 14 is formed of copper. However, the material of the spiral conductor 14 is not limited to copper but may be, for example, nickel and other metal having a relatively high Young's modulus.
Further, in the above method, the polyimide films are used as the insulation sheets 16a-1 through 16a-4. However, the insulation sheets 16a-1 through 16a-4 are not limited to the polyimide films, but other insulation sheets such as silicon sheets having heat resistance and elasticity may be used.
Next, results of stress analyses with respect to the above mounting structure are described.
First, the properties and sizes of parts used in the mounting structure were set as illustrated in
The stress analysis was carried out assuming that a case in which an external force was applied to a normal mounting structure as illustrated in
As a stress analysis condition, a reference external force was applied to the semiconductor devices 10 of the models 1 and 2. The size of the external force was such that a distance between the semiconductor device 10 and the circuit board 18 decreased by 10 μm when the mounting structure of the model 2 was compressed. As a result of the stress analysis, it turned out that the maximum value of the stress occurring in the solder bump 12 was 889 Mpa in the model 1 as the normal mounting structure. On the other hand, it turned out that the maximum value of the stress occurring in the solder bump 12 was 350 MPa in the model 2 as the mounting structure according to this embodiment.
As is generally known, cracks would be caused in the solder bump 12 if 500 MPa or more of stress is repeatedly applied to the solder bump 12 by an external force. Accordingly, it was confirmed that cracks would be caused in the solder bump 12 in the model 1 of the normal mounting structure while cracks would be hardly caused in the model 2 of the mounting structure according to this embodiment.
Further, the stress analysis was carried out assuming that a case in which thermal stress occurred in a normal mounting structure as illustrated in
Assuming that the package board and the circuit board were quadrilaterals each having a side of 20 mm and held at 125° C., a maximum deformation amount (maximum distortion) emerged at their outermost peripheries, which was expressed by the formula λ=εL=(α1−α2)ΔT·L=(25−7)·10−6·100·100 mm=0.018 mm (18 μm). In this formula, ε indicates a difference in thermal expansion coefficient, ΔT indicates a temperature rise value, and L indicates a distance between the center of the package board and the outermost periphery thereof. Under this conditions, the models 3 and 4 were constrained in their lateral directions to carry out the stress analysis to find maximum stress occurring in the solder bumps.
As a result of the stress analysis, it turned out that that the maximum value of the stress occurring in the solder bump 12 was 619 MPa in the model 3 as the normal mounting structure. On the other hand, it turned out that the maximum value of the stress occurring in the solder bump 12 was 377 MPa in the model 4 as the mounting structure according to this embodiment. As is generally known, cracks would be caused in the solder bump 12 if 500 MPa or more of stress is repeatedly applied to the solder bump 12 by thermal stress. Accordingly, it was confirmed that cracks would be caused in the solder bump 12 in the model 3 of the normal mounting structure while cracks would be hardly caused in the model 4 of the mounting structure according to this embodiment.
In the above embodiment, the spiral conductors 14 embedded in the interposer 16 are inserted between the electrodes 10a of the semiconductor device 10 and the solder bumps 12 as stress relaxation (alleviation) members. However, the stress relaxation members may be formed on the side of the circuit board 18.
In
Further, the interposer 16 in which the spiral conductors 14 are formed may be a single unit as the stress relaxation member.
Furthermore, as illustrated in
The interposer 16 including the spiral conductors 14 as the stress relaxation members according to this embodiment is used when electronic components such as semiconductor devices are mounted on a circuit board incorporated in an electronic device.
A main body 42 having the keyboard of the notebook computer 40 incorporates the board assembly 48 in which the semiconductor devices 44 are mounted on a circuit board 46. In mounting the semiconductor devices 44 on the circuit board 46, the insulation sheet laminated bodies 16 including the spiral conductors 14 as the stress relaxation members according to this embodiment are used. Since the notebook computer 40 is thin, a force applied from an outside to the main body 42 is easily transmitted to the circuit board 46 to easily bring the circuit board 46 into a deformed state. Accordingly, the stress relaxation members according to this embodiment can relax stress occurring in the bonding parts of the mounting structure of the notebook computer 40 and improve the pressure resistance and long-term reliability of the bonding parts between the semiconductor devices and the circuit board 46.
Note that this embodiment is described using solder as a bonding material. However, the bonding material is not limited to solder, and other thermofusion materials may be used. Further, copper is used as the material of the spiral conductors 14, but nickel and other metal having a high Young's modulus may be used.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the present invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, and the organization of such examples in the specification does not relate to a illustrating of the superiority or inferiority of the present invention. Although the embodiment of the present invention has been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the present invention.
Number | Date | Country | Kind |
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2010-133371 | Jun 2010 | JP | national |