1. Field of the Invention
The present invention relates to a multi-chip semiconductor package, i.e. a so-called a chip-on-chip (COC) type semiconductor package, containing at least two large scale integrated (LSI) chips or dies stacked one on top of another, and relates to a method for manufacturing such a multi-chip semiconductor package.
2. Description of the Related Art
Conventionally, an LSI logic die, a micro processor unit (MPU), an application specific integrated circuit (ASIC) or the like, and an LSI memory die, such as a dynamic random access memory (DRAM) die, a static random access memory (SRAM) or the like, have been manufactured by individual production processes, and the LSI logic die and the LSI memory die are provided on a wiring board such that electrical connections are established between the LSI logic die and the LSI memory die. However, there is no technical reason why the LSI logic die and the LSI memory die should be manufactured by individual production processes.
Thus, recently, a system-on-chip (SOC) type semiconductor package has been developed to meet the demands of higher performance, smaller and lighter size, and higher speed for various electronic tools, such as a mobile phone, a digital still camera (DSC), a digital video camera (DVC), a digital video disc (DVD), a desk top video (DTV), a multi-control unit (MCU) or the like. Namely, in the SOC type semiconductor package, both an LSI logic die and an LSI memory die are produced as one die, resulting in achievement of the demands of higher performance, smaller and lighter size, and higher speed.
On the other hand, due to progress and advances in LSI processing techniques, it is possible to produce an LSI memory die having a large capacity of 128 or 256 M bits and a plurality of pins on the order of several hundreds. Nevertheless, it is very difficult or impossible to increase the capacity of a memory to be produced in the die of the SOC type semiconductor package, to 128 or 256 N bits, in that the manufacturing yield of the SOC type semiconductor packages considerably deteriorates when a memory having the large capacity (128 or 256 N bits) is incorporated in the die of each of the SOC type semiconductor packages. Note, in general, it is said that the capacity of the memory which can be incorporated in the die of the SOC type semiconductor package, is not more than 128 M bits.
Under these circumstances, a chip-on-chip (COC) type semiconductor package has been developed, as disclosed in, for example, JP-H09-504654 and JP-2004-327474. In this SIP type semiconductor package, an LSI logic die and an LSI memory die, which are manufactured by individual production processes, are 3-dimensionally stacked one on another on a package board having a wiring pattern formed thereon, and each of the LSI logic die and the LSI memory die is suitably electrically connected to the wiring pattern of the package board. Thereafter, the LSI logic die and the LSI memory die are sealed and capsulated in a suitable enveloper.
It has now been discovered that the above-mentioned prior art COC type semiconductor package has a problem to be solved as mentioned hereinbelow.
When a resin-molded enveloper is used as the enveloper for sealing and encapsulating the LSI logic dies and the LSI memory die, internal residual stresses are generated in the resin-molded enveloper because the resin-molded enveloper shrink when it is cured, and thus the LSI logic die and the LSI memory die may be subjected to damage due to the internal stresses. Namely, the LSI logic die and the LSI memory die are too fine and delicate to endure the internal residual stresses.
In accordance with a first aspect of the present invention, there is provided a multi-chip semiconductor package which includes a first rectangular semiconductor die, and a rectangular wiring die having a wiring pattern layer. Respective four sides of the rectangular wiring die are dimensionally identical to those of the first rectangular semiconductor die, and the rectangular wiring die is mounted on the first rectangular semiconductor die so that the respective sides of the rectangular wiring die coincide with those of the first rectangular semiconductor die. The multi-chip semiconductor package also includes a second rectangular semiconductor die having respective four sides which are dimensionally smaller than those of the rectangular wiring die, and the second rectangular semiconductor die is mounted on the rectangular wiring die so that the second rectangular semiconductor die occupies an inner area portion completely included in an area which are defined by the sides of the rectangular wiring die, and so that the first rectangular semiconductor die is electronically communicated with the second rectangular semiconductor die through the wiring pattern layer of the rectangular wiring die. The multi-chip semiconductor package further includes a resin-molded enveloper encapsulating the first rectangular semiconductor die, the rectangular wiring die and the second rectangular semiconductor die so as to seal side surfaces of both the first rectangular semiconductor die and the rectangular wiring die and a surface of the second rectangular semiconductor die further spaced away from the rectangular wiring die.
Preferably, the first rectangular semiconductor die has a wiring pattern layer formed on a surface thereof, and a plurality of through electrodes formed therein and electrically connected to the wiring pattern layer of the first rectangular semiconductor die, and the rectangular wiring die has a wiring pattern layer formed on a surface thereof, and a plurality of through electrodes formed therein and electrically connected to the wiring pattern layer of the rectangular wiring die. In this case, electrical connections are established between the wiring pattern layer of the rectangular wiring die and the wiring pattern layer of the first rectangular semiconductor die.
The mounting of the rectangular wiring die on the first rectangular semiconductor die may be carried out in a flip-chip connection manner to thereby establish electrical connections therebetween.
The second rectangular semiconductor die may be formed as a flip-chip type semiconductor die. Also, the first rectangular semiconductor die may be a large scale integrated memory die, and the second rectangular semiconductor die may be a large scale integrated logic die.
The multi-chip semiconductor package may further include a package board on a first surface of which the first rectangular semiconductor die is mounted so that electrical connections are established therebetween, and a plurality of external electrode terminals bonded to a second surface of the package board. Also, the multi-chip semiconductor package may further include a plurality of bonding wires for establishing electrical connections between the package board and the rectangular wiring die.
The multi-chip semiconductor package may further include a plurality of external electrode terminals bonded to a surface of the first rectangular semiconductor die further spaced apart from the wiring rectangular die.
When the rectangular wiring die is defined as a first rectangular wiring die, the multi-chip semiconductor package may further includes a second rectangular wiring die on a first surface of which the first rectangular semiconductor die is mounted so that electrical connections are established between the first semiconductor die and the second rectangular wiring die, and a plurality of external electrode terminals bonded to a second surface of the second rectangular wiring die.
The multi-chip semiconductor package may further include at least one third rectangular semiconductor die which is dimensionally and functionally identical to the first rectangular semiconductor die, and which is intervened between the first rectangular semiconductor die and the rectangular wiring die.
The rectangular wiring die may include a substrate, and a wiring pattern layer formed on a surface of the substrate, with the substrate having a thickness falling within a range from 20 to 30 μm, the wiring pattern layer having a thickness falling within a range from 30 to 40 μm.
Preferably, the first rectangular semiconductor die, the rectangular wiring die and the second rectangular semiconductor die includes respective substrates which have substantially the same coefficient of thermal expansion.
In accordance with a second aspect of the present invention, there is provided a method for manufacturing a multi-chip semiconductor package. In this method, a first rectangular semiconductor die is prepared, and a rectangular wiring die having a wiring pattern layer is prepared, with respective four sides of the rectangular wiring die being dimensionally identical to those of the first rectangular semiconductor die. The wiring die is mounted on the first semiconductor die so that the sides of the rectangular wiring die coincide with those of the first rectangular semiconductor die. Then, a second semiconductor die is prepared, and has respective four sides which are dimensionally smaller than those of the rectangular wiring die. The second rectangular semiconductor die is mounted on the rectangular wiring die so that the second rectangular semiconductor die occupies an inner area portion completely included in an area which are defined by the sides of the rectangular wiring die, resulting in production of a laminated die assembly containing the first rectangular semiconductor die, the rectangular wiring die and the second rectangular semiconductor die. The first rectangular semiconductor die is electrically connected to the second rectangular semiconductor die through the wiring pattern layer of the rectangular wiring die, so that the first rectangular semiconductor die is electronically communicated with the second rectangular semiconductor die through the wiring pattern layer of the rectangular wiring die. Then, the laminated die assembly is encapsulated in a resin-molded enveloper so as to seal side surfaces of both the first rectangular semiconductor die and the rectangular wiring die and a surface of the second rectangular semiconductor die further spaced away from the rectangular wiring die.
In the method, the laminated die assembly may be mounted on a first surface of a package board so that electrical connections are established between the laminated die assembly and the package board before the encapsulation of the laminated die assembly in the resin-molded enveloper. Then, a plurality of external electrode terminals may be bonded to a second surface of the package board.
Also, in the method, electrical connections may be established between the package board and the rectangular wiring die with a plurality of bonding wires before the encapsulation of the laminated die assembly in the resin-molded enveloper.
In the method, external electrode terminals may be bonded to a surface of the first rectangular semiconductor die further spaced away from the rectangular wiring die. Also, the first rectangular semiconductor die may have a plurality of through electrodes formed therein.
In accordance with a third aspect of the present invention, there is provided a method for manufacturing a plurality of multi-chip semiconductor packages, which comprises: 1) preparing a first semiconductor wafer having a plurality of first rectangular semiconductor dies formed thereon, each of the first rectangular semiconductor dies having a plurality of first through electrodes formed therein; 2) preparing a second semiconductor wafer having a plurality of rectangular wiring dies formed thereon, each of the rectangular wiring dies having a plurality of second through electrodes formed therein, the rectangular wiring dies being arranged in substantially the same manner as the first rectangular semiconductor dies, respective four sides of each of the rectangular wiring dies being dimensionally identical to those of each of the first rectangular semiconductor dies; 3) mounting the second semiconductor wafer on the first semiconductor wafer so that the respective sides of each of the rectangular wiring dies coincide with those of a corresponding first rectangular semiconductor die, and so that electrical connections are established between each of the rectangular wiring dies and the corresponding first rectangular semiconductor die through the first and second through electrodes, resulting in production of a laminated wafer assembly containing the first and second semiconductor wafers; 4) preparing a third semiconductor wafer having a plurality of second rectangular semiconductor dies formed thereon, each of the second rectangular semiconductor dies having a plurality of third through electrodes formed therein, and respective four sides which are dimensionally smaller than those of each of the rectangular wiring dies; 5) subjecting the third semiconductor wafer to a dicing process so as to be divided into a plurality of second rectangular semiconductor dies; 6) mounting each of the second rectangular semiconductor dies on a corresponding rectangular wiring die of the second semiconductor wafer so that the second rectangular semiconductor die occupies an inner area portion completely included in an area which are defined by the sides of the corresponding rectangular wiring die, and so that electrical connections are established between the corresponding rectangular wiring die and the second rectangular semiconductor die through the second and third through electrodes, whereby the first and second rectangular semiconductor dies included in the first laminated die assembly are electronically communicated with each other through the rectangular wiring die; 7) subjecting the laminated wafer assembly to a dicing process so as to be divided into a plurality of laminated die assemblies, each of which contains the first rectangular semiconductor die, the rectangular wiring die and the second rectangular semiconductor die; and 8) encapsulating each of the laminated die assemblies in a resin-molded enveloper so as to seal side surfaces of both the first rectangular semiconductor die and the rectangular wiring die and a surface of the second rectangular semiconductor die further spaced away from the rectangular wiring die.
In the third aspect of the present invention, the respective steps 4), 5), 6), 7) and 8) may be replaced with 9) subjecting the laminated wafer assembly to a dicing process so as to be divided into a plurality of first laminated die assemblies, each of which contains the first rectangular semiconductor die and the rectangular wiring die; 10) preparing a third semiconductor wafer having a plurality of second rectangular semiconductor dies formed thereon, each of the second rectangular semiconductor dies having a plurality of third through electrodes formed therein, and respective four sides which are dimensionally smaller than those of each of the rectangular wiring dies; 11) subjecting the third semiconductor wafer to a dicing process so as to be divided into a plurality of second rectangular semiconductor dies; 12) mounting each of the second rectangular semiconductor dies on the rectangular wiring die of each of the first laminated die assemblies so that the second rectangular semiconductor die occupies an inner area portion completely included in an area which are defined by the sides of the rectangular wiring die, and so that electrical connections are established between the rectangular wiring die and the second rectangular semiconductor die through the second and third through electrodes, whereby the first and second rectangular semiconductor dies included in the first laminated die assembly are electronically communicated with each other through the rectangular wiring die, resulting in production of a second laminated die assembly containing the first rectangular semiconductor die, the rectangular wiring die and the second rectangular semiconductor die; and 13) encapsulating the second laminated die assembly in a resin-molded enveloper so as to seal side surfaces of both the first rectangular semiconductor die and the rectangular wiring die and a surface of the second rectangular semiconductor die further spaced away from the rectangular wiring die.
In the third aspect of the present invention, the method may further comprise: preparing a fourth semiconductor wafer having a plurality of rectangular wiring dies formed thereon prior to the step 1), each of these wiring dies having a plurality of through electrodes formed therein; and mounting the first semiconductor wafer on the fourth semiconductor wafer. In this case, the rectangular wiring dies of the fourth semiconductor wafer are arranged in substantially the same manner as the first semiconductor dies of the first semiconductor wafer, and respective four sides of each of the rectangular wiring dies on the fourth semiconductor wafer are dimensionally identical to those of each of the rectangular wiring dies. The mounting of the fourth semiconductor wafer on the first semiconductor wafer is carried out so that the respective sides of each of the first rectangular semiconductor dies coincide with those of a corresponding rectangular wiring die on the fourth semiconductor wafer, and so that electrical connections are established between each of the first rectangular semiconductor dies and the corresponding rectangular wring die through the electrode dies of the corresponding rectangular wiring die and the first through electrodes of the first semiconductor dies.
The present invention will be more clearly understood from the description set forth below, as compared with the prior art, with reference to the accompanying drawings, wherein:
Before descriptions of embodiments of the present invention, for better understanding of the present invention, prior art COC type multi-chip semiconductor packages will be explained with reference to
First, referring to
The SRAM dies 1031 and the ceramic cap die 1032 are electrically connected to each other by a plurality of bus strips 1035 which are suitably provided on side faces of the stacked SRAM dies 1031 and ceramic cap die 1032. The VIC die 1034 is electrically connected to the ceramic cap die 1032 by a plurality of bonding wires, only one of which is representatively indicated by reference 104, and the ceramic cap die 1032 is electrically connected to the aforesaid wiring pattern by a plurality of bonding wires, only one of which is representatively indicated by reference 105.
For example, when each of the SRAM dies 1031 has a capacity of 1K bits, the VIC die 1034 has a function for virtually regarding the four SRAM dies 1031 as one SRAM die having 4K bits, and decodes signals read from and written in the SRAM dies 1031.
Although not illustrated in
Referring to
When the multi-chip semiconductor package is mounted on a suitable wiring board (not shown) on which a host processor is provided, it is connected to the host processor through a system data bus 204. The SPD die 2033 stores various information data for automatically setting control conditions upon booting up the host processor.
Although not disclosed in JP-2004-327474, the laminated die assembly 203 must be sealed and encapsulated with a resin-molded enveloper, before the COC type-multi-chip semiconductor package can be obtained as a completed product. In this case, the SPD dies 2033 are susceptible to damage due to internal residual stresses generated in the resin-molded enveloper, as already stated hereinbefore.
With reference to
First, referring to
Also, the package board 11 is provided with a plurality of metal balls 12 bonded to a plurality of pads (not shown) which are formed on a bottom surface of the package board 11. Each of the metal balls 12 serves as an external electrode terminal, and is composed of a suitable metal material, such as gold (Au), copper (Cu), silver/tin alloy (Ag/Sn) or the like. In short, the package board 11 is formed for being used in a ball grid array (BGA) type semiconductor package.
Also, the multi-chip semiconductor package includes a laminated die assembly 13 provided on a top surface of the package board 11. The laminated die assembly 13 contains four rectangular LSI memory chips or dies 13A stacked one on top of another on the package board 11, a rectangular wiring chip or die 13B mounted on the uppermost one of the stacked LSI memory dies 13A, and a rectangular LSI logic chip or die 13C mounted on the wiring die 13B, and is sealed and encapsulated in a resin enveloper 14. Note, the number of the LSI memory dies 13A is variable, if necessary.
The LSI memory dies 13A are identical to each other, and each of the LSI memory dies 13A is produced by processing a monocrystalline silicon substrate, using a well-known variety of processes, such as a photolithography and etching process, a chemical vapor deposition process, a sputtering process and so on. The LSI memory dies 13A may be either a DRAM memory die having, for example, 256M bits or an SRAM memory die having, for example, 64M bits.
Each of the LSI memory dies 13A has a wiring pattern layer 13A1 formed on a top surface thereof, a plurality of through electrodes 13A2 formed therein so that respective top end faces of the through electrodes 13A2 are suitably and electrically connected to the wiring pattern layer 13A1, and a plurality of metal bumps 13A3 bonded to respective bottom end faces of the through electrodes 13A2.
The formation of the wiring pattern layer 13A1 and the through electrodes 13A2 is carried out by using well-known processes, such as a photolithography and etching process and so on. The wiring pattern layer 13A1 and the through electrodes 13A2 may be composed of a suitable metal material, such as copper (Cu), aluminum (Al) or the like. Each of the through electrodes 13A2 may have a diameter falling within a range from 10 to 20 μm.
Also, each of the metal bumps 13A3 is composed of a suitable metal material, such as gold (Au), copper (Cu), nickel (Ni), silver/tin alloy (Ag/Sn) or the like, and may have a diameter falling within a range from 10 to 30 μm, and a thickness on the order of 10 μm.
The lowermost one of the LSI memory dies 13A is mounted on the package board 11 such that the metal bumps 13A3 are bonded to respective electrode pads (not shown) formed on the top surface of the package board 11, and the remaining three LSI memory dies 13A are mounted on the lowermost LSI memory die 13A in order such that the metal bumps 13A2 of one LSI memory die 13A are bonded to respective top faces of the through electrode 13A2 of the LSI memory die 13A positioned immediately below the aforesaid one LSI memory die 13A.
Preferably, the wiring die 13B is produced by processing a monocrystalline silicon substrate, using a well-known variety of processes. The wiring die 13B has a wiring pattern layer 13B1 formed on a top surface thereof, a plurality of through electrodes 13B2 formed therein so that respective top end faces of the through electrodes 13B2 are suitably and electrically connected to the wiring pattern layer 13B1, and a plurality of metal bumps 13B3 bonded to respective bottom end faces of the through electrodes 13B2. The wiring die 13B is mounted on the uppermost one of the LSI memory dies 13A such that the metal bumps 13B2 of the wiring die 13B are bonded to respective top faces of the through electrode 13A2 of the uppermost LSI memory die 13A.
Similar to the wiring pattern layers 13A1 and the through electrodes 13A2 of the LSI memory dies 13A, the formation of the wiring pattern layer 13B1 and the through electrodes 13B2 can be carried out by using well-known processes, such as a photolithography and etching process and so on, and the wiring pattern layer 13B1 and the through electrodes 13B2 may be composed of a suitable metal material, such as copper (Cu), aluminum (Al) or the like. Also, similar to the through electrodes 13A2 of the LSI memory dies 13A, each of the through electrodes 13B2 may also have a diameter falling within a range from 10 to 20 μm.
Further, similar to the metal bumps 13A3 of the LSI memory dies 13A, each of the metal bumps 13B3 is composed of a suitable metal material, such as gold (Au), copper (Cu), nickel (Ni), silver/tin alloy (Ag/Sn) or the like, and may have a diameter falling within a range from 10 to 30 μm, and a thickness on the order of 10 μm.
The LSI logic die 13C is produced by processing a monocrystalline silicon substrate, using well-known variable processes. The LSI logic die 13C may be a microprocessor unit (MPU), an application specific integrated circuit (ASIC) or the like. The LSI logic die 13C has a wiring pattern layer 13C1 formed on a top surface thereof, and a plurality of metal bumps 13C2 bonded to respective electrode pad included in the wiring pattern layer 13C1. In short, the LSI logic die 13C is formed as a flip-chip type semiconductor device featuring the metal bumps 13C2. Similar to the aforesaid metal bumps 13A3 and 13B3, each of the metal bumps 13C2 is composed of a suitable metal material, such as gold (Au), copper (Cu), nickel (Ni), silver/tin alloy (Ag/Sn) or the like, and may have a diameter falling within a range from 10 to 30 μm, and a thickness on the order of 10 μm.
Referring to
The through electrodes 13A2 are arranged in three arrays S1, and S2 and S3, which are spaced away from each other.
A memory core M1 is defined in an area between the two arrays S1 and S2, and a memory core M2 is defined in an area between the two arrays S2 and S3. Although not illustrated in
When the memory cores M1 and M2 are arranged as shown in
Referring to
The through electrodes 13B2 of the wiring die 13B are arranged in substantially the same manner as the through electrodes 13A2 of each of the LSI memory dies 13A. Thus, when the wiring die 13B is mounted on the uppermost LST memory die 12A, the through electrodes 13B2 can be aligned with the respective through electrodes 13A2 of the uppermost LSI memory die 12A.
In
Note, in
Referring to
Note, similar to the LSI memory dies 13A, since wiring lines included in the wiring pattern layer 13C1 are too fine to see and recognize, these wiring lines are not illustrated in
The metal bumps 13C2 are arranged so as to form eight arrays of the metal bumps 13C2, and the arrangement of the metal bumps 13C2 has a mirror image relationship with respect to the arrangement of the electrode pads P and the upper end faces of the through electrodes 13B2 included in the rectangular or square area PL (see:
Note, as shown in
Next, with reference to
First, referring to
Then, the wiring die 13B, which has the metal bumps 13B3 bonded to the bottom end face of the through electrode 13B2, is mounted on the uppermost one of the four LSI memory dies 13A so that the electrical connections are established between the uppermost LSI memory die 13A and the wiring die 13B through the intermediary of the metal bumps 10B3. The mounting of the wiring die 13B on the uppermost LSI memory die 13B may be also carried out by using the conventional flip-chip bonder for the above-mentioned reason.
Next, referring to
Next, referring to
Next, referring to
Incidentally, after the formation of the resin enveloper 14, it is cured and shrunk, and thus internal stresses are generated in the resin enveloper 14 due to the shrinkage of the resin enveloper 14.
Referring to
Since the resin enveloper 14 is firmly adhered to the package board 11, the vertical and horizontal internal stresses SV and SH are smallest in the vicinity of the package board 11, because the shrinkage of the resin enveloper 14 is minimum in the vicinity of the package board 11 due to the firm adhesion of the resin enveloper 13 to the package board 11. The vertical and horizontal internal stresses SV and SH become gradually larger at the locations which are farther away from the package board 11, and are largest in the vicinity of top sides of the resin enveloper 14.
The vertical and horizontal internal stresses SV and SH produce resultant internal stresses SR represented by open arrows. Similar to the solid arrows, each of the open arrows itself represents a direction of the resultant internal stress SR concerned, and a length of each of the open arrows represents a magnitude of the resultant internal stress SR concerned. In short, the resultant internal stresses SR are inevitably involved as residual internal stresses in the COC type multi-chip semiconductor package.
With the arrangement of the COC type multi-chip semiconductor package, the wiring die 13B prevents a direct exertion of the largest residual internal stress SR on the uppermost LSI memory die 13A, because the uppermost LSI memory die 13A is completely covered with the wiring die 13B having substantially the same dimension as the LSI memory die 13A. Namely, by the wiring die 13B, the uppermost LSI memory die 13A is protected from being damaged by the largest residual internal stress SR. The LSI memory die 13A is very susceptible to damage because the wiring lines included in the wiring pattern layer 13A1 are considerably fine as stated above. On the other hand, the wiring die 13B is strong and resistant to damage in comparison with the LSI memory die 13A, because the wiring lines included in the wiring pattern layer 13B1 are thicker than those included in the wiring pattern layer 13A1.
Also, since the LSI logic die 13C is positioned in the vicinity of the top surface of the resin enveloper 14, the LSI logic die 13C is hardly subjected to damage because the undersurface internal stresses SU are relatively small.
In short, the COC type multi-chip semiconductor package is arranged such that the LSI memory dies 13A and the LSI logic die 13C are hardly subjected to damages by the internal stresses generated in the resin enveloper 14, resulting in a decrease in production cost of the electronic packages.
When each of the LSI memory and logic dies 13A and 13C has the silicon substrate, it is preferable to produce the wiring die 13B by processing the silicon substrate, as already stated. This is because it is possible to considerably reduce thermal stresses which may be created in the COC type three-dimensional semiconductor package due to differences of thermal expansion between the LSI memory and logic dies 13A and 13C and the wiring die 13B.
Of course, it is possible to produce the wiring die 13B from another suitable substrate except for the silicon substrate, if necessary. In this case, of course, the other substrate should have substantially the same thermal expansion coefficient as the silicon substrate.
In the above-mentioned COC type multi-chip semiconductor package, the wiring die 13B serves as an interposer for establishing electrical connections between the stacked LSI memory dies 13A and the LST logic die 13C. Thus, it is possible to carry out a design of the logic LSI memory die 13C without taking a design of the LSI memory dies 13A into account. Namely, freedom of the design of the LSI logic die 13C can be considerably enhanced. Of course, the same is true for the design of the LSI memory die 13C.
For example, when the stacked LSI memory dies 13A are produced as a general-purpose die assembly, it is possible to produce the LSI logic die 13C as a custom-made die, a specific-purpose die or the like. Although depending on how the LSI logic die 13C is arranged, it is possible to suitably constitute the wiring die or interposer 13B such that electrical connections can be established between the stacked LSI memory dies 13A and the LSI logic die 13C.
As stated above, although the wiring die 13B has substantially the same dimension as the LSI memory die 13A, it is preferable that the thickness of the wiring die 13B is larger than that of the LSI memory die 13A so that the influence of the residual stresses SR on the uppermost LSI memory die 13A becomes as small as possible.
As also stated above, the silicon substrate of the wiring die 13B has the thickness falling within the range from 30 to 100 μm, and the thickness of the wiring pattern layer 13B1 is on the order of 5 μm. The production of the wiring pattern layer 13B having these dimensions is costly, because a highly precise photolithography and etching process must be used before the through electrodes 13B2 can be formed in the relatively thick silicon substrate (30 to 100 μm), and because the formation of the relatively thin wiring pattern layer 13A1 (5 μm) involves an expensive chemical mechanical polishing process.
With reference to
First, referring to
Next, referring to
Next, referring to
Next, referring to
Both the silicon dioxide layer 22 having the wiring layout structure 23 and the silicon dioxide layer 24 having the via plugs 25 form a wiring pattern layer, and this wiring pattern layer (22, 24) has a thickness falling within a range from 30 to 40 μm.
Next, referring to
Next, referring to
Although the inexpensive wiring die of
Note, although not shown in
Next, with reference to
First, referring to
Next, as shown in
Next, referring to
Next, as shown in
Thereafter, the laminated wafer assembly of
Next, referring to
Next, referring to
Therefore, the silicon wafer W3 is subjected to a dicing process so as to be divided into a plurality of LSI logic dies 13.
Next, referring to
Next, referring to
Thereafter, although not shown in
In the aforesaid method of
Note, of course, the wiring die as shown in
As shown in
In the second embodiment, the wiring die of
The second embodiment may be manufactured by a similar method to that shown in either
As shown in
In the third embodiment, the wiring die of
The third embodiment may be manufactured by a similar method to that shown in either
As shown in
In the fourth embodiment, the wiring die of
The fourth embodiment may be manufactured by a similar method to that shown in
Referring to
As shown in
In the above-mentioned embodiments, although the metal bumps 13A3 are bonded to only the bottom end faces of the through electrodes 13A2 of the LSI memory 13A, metal bumps may be bonded to the top end faces of the through electrodes 13A2 so that the bottom metal bumps 13A3 are connected to the top metal bumps when an LSI memory die 13A is mounted on another LSI memory. Similarly, top metal bumps may be bonded to the top end faces of the through electrodes 13B2 of the wiring die 13B so that the metal bumps 13C2 of the flip-chip type LSI logic die 13C are connected to the top metal bumps of the wiring die 13B.
Finally, it will be understood by those skilled in the art that the foregoing description is of preferred embodiments of the packages and methods, and that various changes and modifications may be made to the present invention without departing from the spirit and scope thereof.
Number | Date | Country | Kind |
---|---|---|---|
2005-220652 | Jul 2005 | JP | national |